List: trawlers@lists.trawlering.com
From: Scott H.E. Welch
Re: T&T: REWIND WINDLESS
Mon, Apr 24, 2006 9:11 PM
oozercruzer@earthlink.net writes:
>The windless on my boat is 32 volt.. I would like
>to either run the windless on 36 volts or reduce
>the windless motor voltage to 24 volts..
> My questions are,
>Can the windless be rewound to run
> on 24 volts?
Mike,
Having converted my 60 foot DeFever from 32 to 24 volts, I think I'm
qualified to answer your questions.
First, it is possible to rewind the motor, but a much simpler and easier
solution is to just buy a new motor. Almost certainly your windlass is an
Ideal, if you call them up with the model number they will have a new motor
out to you within a few days (see www.idealwindlass.com). Expect to pay
around $500 for the new motor.
>
>Will the windless preform adequately on 24 volts?
Yes, with a 24 volt motor. Not if you try and use a 32 volt motor on 24 volts.
>
>Will it hurt the windless to run it on 36 volts like it is?
No, with most electric motors you can generally go 20% up in voltage with no
major problems. But...
>
>I was thinking since the battery bank is back in the engine room
>and the wires run to the windless on the fore deck, a run of
>maybe 25', a 36 volt bank would loose some voltage with this
>long of a run...
This is true, 36 volts will require 50% lower amperage for the same power.
But....
>This brings up more questions,
>Will the present wires be ok to use?
Not for 24 volts, that's for sure. That will require 33% more amperage. 12
volts will require more than twice the amperage.
>
>I know it would be possible to us a voltage converter to
>reduce the voltage from 32 to 24 volts but would prefer not
>to make this any more complicated than I need to...
This is the reason for the "buts". That's the major problem with 36 volts.
It's a weird voltage, and then you will end up with a 36 volt bank and not
much to use it for. Plus, getting an alternator to charge it will be
somewhere between difficult and impossible. Way better to use a more common
voltage such as 24 volts or even 12.
>
>The main reasons I want to change out the 32 volt bank
>is, I am having a heck of a time keeping water in these 8 volt
>batteries using a ferroresonant charger..
>There are very few 32 volt electronic chargers out there...
>I would appreciate if one of you electrical gurus would give
>a poor self proclaimed mechanical genius a hand here (:<)...
Well, here's my two cents:
First, you need to decide whether you keep or replace your 32 volt system.
The battery charger issue is actually pretty minor. You can get good 32 volt
chargers from the folks at Analytic Systems (www.analyticsystems.com). There
is nothing inherently wrong with 32 volts, but the big issue is that 32 volt
components are getting more and more rare (and expensive).
If you do decide to replace the 32 volt system you will need to decide on
either 12 or 24 volts. I happened to choose 24 volts (actually two paired 12
volt systems), but I have a friend with a 66-footer and he has decided to go
with 12 volts throughout the boat, including the Cat 343 main and the Ideal
windlass. However, in any event you will need to replace every 32 volt motor
on the boat. This will include at least the starter(s) and windlass motor,
and may include pumps, blowers, heads, lights, windshield wipers, etc. In
particular regards to the windlass, if you have an Ideal you can easily get a
24 volt motor, and as my friend has just found you can also easily get a 12
volt one. You will also need to replace the alternators and of course the
batteries. Add in a few hundred feet of 4/0 cable with the correct Ancor
terminals, a few 400 Amp fuses, etc., etc., etc., and you are looking at 15
boat units or more, and that's without labour.
Hope this helps,
Scott Welch
FirstClass Product Manager
www.firstclass.com
"The person who makes no mistakes usually doesn't make anything"