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B210 Power Port broken - can this be fixed?

SB
Soumen Banerjee
Fri, Feb 20, 2015 1:33 PM

Hi,

The connector had been connected to the end of the L601 that I had circled
earlier and the ground had been connected to the ground pad. Today, I had
the technician remove the epoxy etc and unsolder the connections he had
made. Then, I validated the entire thing with a DC supply (regulated to
2A). I found that the T600 output could successfully power the board and
then I tried with the end of the inductor I had marker earlier as well. To
my delight, it worked!

Then, I had the technician simply pull a pair of leads from the ground pad
and the circled end of the inductor and make crocodile clips out of them.
When I tried with these, it worked well. I guess there had been some
problem with using the connector yesterday.

So, the board is fixed now. Thanks for your help. I'm sure I couldn't have
done it without all of you guys!

Since I was going to use the board outdoors, I'm considering powering the
board with a battery of some sort. I could join AA batteries together or I
guess I could use one of these power banks for phones (they provide steady
5V and about 2A). Is there anything I need to be careful about if I try to
do that? Is it okay to power the board using batteries?

Regards,
Soumen

On Thu, Feb 19, 2015 at 6:21 PM, Marcus Müller marcus.mueller@ettus.com
wrote:

Hi Soumen,
if connecting external doesn't power the device, your repair was not
successful.
How did you connect the connector to L601 / your fuse? How did you connect
connector ground to device ground?

Greetings,
Marcus

On 02/19/2015 01:00 PM, Soumen Banerjee wrote:

Hi,
I've put the connector back together and Im not sure how to verify if the
entire thing worked or not.

Is there any indication whether the board is running on bus power or
external power? When I connected the board on external power (without
connecting the USB interface), no indicator lights came up. Does that mean
that the soldering etc didnt work? I have the white USRP B210.

Regards,
Soumen

On Wed, Feb 18, 2015 at 7:43 PM, Soumen Banerjee soumen08@gmail.com
wrote:

Thanks a lot guys. I'm going to try putting this together right away and
see if it works.
Regards,
Soumen
On 18-Feb-2015 5:31 pm, "Marcus Müller" marcus.mueller@ettus.com
wrote:

Hi Soumen,

yes, that end looks fine; notice the little trace that runs from the pad
of L601 straight down to F100 in your photo.

Greetings,
Marcus

On 02/18/2015 04:47 AM, Soumen Banerjee wrote:

Hi,

In addition, did I mark the correct end of L601 in my picture? I dont
want to end up soldering on the wrong end if I can help it :) Ive attached
it again for reference. Once Im sure on this one(and the choice of fuse),
I'd just go ahead and try to make this work by using my own fuse with it.

Would the status light glow a different color on external power? I
mostly use it on bus power, so I dont know if there is a different color. I
found a description for the green version of the board though and it
mentioned that it glows green on external power. Does that hold for
my(white) board as well?

Regards,
Soumen

On Tue, Feb 17, 2015 at 8:55 PM, Soumen Banerjee soumen08@gmail.com
wrote:

Hi,
Im not sure how to procure the fuse you mention in India. Can I use
another fuse with the 4 amp rating? Does the fast action matter a whole
lot? Perhaps I could use a lower rating, say 2A and get away with it?
Regards,
Soumen
On 17-Feb-2015 8:28 pm, "Ralph A. Schmid, dk5ras" ralph@schmid.xxx
ralph@schmid.xxx wrote:

A fuse is always a good idea, mostly against a wrong power supply
with excessive voltage or reversed polarity.

Ralph.

From: Marcus Müller [mailto:marcus.mueller@ettus.com]
Sent: Tuesday, February 17, 2015 3:49 PM
To: Soumen Banerjee; Ralph A. Schmid, dk5ras
Cc: usrp-users
Subject: Re: [USRP-users] B210 Power Port broken - can this be
fixed?

Hi Soumen,

the idea that you could glue back the connector in place was really
just about the connector having a place to sit. The positive contacts can't
be saved.

I'd have to stick with Sylvain here (sorry, Ralph), but the wire
shouldn't be very thin. But yes, the idea is to lead the current from the
connetor through a fuse to L601. Now, F100 is the right fuse to do that,
but it's so tiny that you'll have a hard time soldering any cable to it, no
matter how thin, thus my approach to use your own fuse, and solder to L601
directly.

Regarding why F100 is there:
a) it's an external power supply. You simply protect such inputs by
principle alone :)
b) Whilst you're right, and a blown fuse would usually be related to a
rather drastic board failure somewhere else, it still protects the board --
for example, anything that falls onto the board might shorten supply
voltage to ground, which would destroy the PCB, if it wasn't for the fuse.
Also, the power converter semiconductors, inductors and capacitors are
designed with quite a bit of headroom, if the overload situation doesn't
last too long or doesn't exceed a certain voltage.

Greetings,
Marcus

On 02/17/2015 03:16 PM, Soumen Banerjee wrote:

Hi,

The ground pad is actually available on the board. It is the positive
pads that have been ripped off.

I'm a little unsure of what you guys are suggesting with respect to
glueing the power jack back onto the board. If I did that, I could easily
re-establish the connection with the ground pad but Im not sure about the
positive pad. Are you suggesting I take a thin lead out of the power jack,
and solder it before the F100? The F100 is so small, Im not sure that can
be done with a micro-tip soldering iron. If you are suggesting something
else, I could use a little further clarification.

Also, I was wondering why we have the fuse at all. If the fuse were to
get blown, wouldnt it mean that the board was, for all intents and purposes
fried? Unless of course if the fuse is replaceable. Is it?

Regards,

Soumen

On Tue, Feb 17, 2015 at 7:00 PM, Ralph A. Schmid, dk5ras via
USRP-users usrp-users@lists.ettus.com wrote:

Yep, those warnings really should be considered. BTST :)

Ralph.

From: Marcus Müller [mailto:marcus.mueller@ettus.com]
Sent: Tuesday, February 17, 2015 2:19 PM
To: Ralph A. Schmid, dk5ras; 'usrp-users'

Subject: Re: [USRP-users] B210 Power Port broken - can this be
fixed?

Hey Ralph,

glueing in the connector at the old position sounds like a solution
for the "where to actually connect the external power supply" problem that
I haven't tackled :)
Two words of warning:

  1. ripping out might have damaged isolation, so make sure you don't
    accidentally glue the connector in in a way that shorts the positive pins
    to ground; clearance between the supply voltage pads and the ground plane
    is rather small, both carrying low voltage.
  2. when using a cable, make triple sure board edges don't scratch of
    isolation. That usually gives you the kind of short circuit that -- in the
    best case -- kills your power supply, but might fry your PCB if the
    resulting current melts the cable, which then flies around, and touches
    anything that doesn't like the voltage (been there, done that with PCB
    designs of my own).

Greetings,
Marcus

On 02/17/2015 02:05 PM, Ralph A. Schmid, dk5ras wrote:

I would glue the connector in place again, and then connect both
ground and + with thin (!) wires (enameled copper wire, 0.1mm or so) to the
positions where they belong, not circumventing any filtering. So this would
ground, and be F100 or the connection between L600 and C601. Using thin
wires will increase chances that the board will survive a second incident
of this kind. I had to do this with the Nuand BladeRF MicroUSB3.0
connector. After having it all in place I sealed the surroundings with
two-component epoxy glue.

I can send photos later this day if anyone is interested.

Those SMD mounted external connectors are really a PITA, I wish they
all were good old through hole mount, what is more durable and usually
easier to repair when damaged.

Ralph.

From: USRP-users [mailto:usrp-users-bounces@lists.ettus.com
usrp-users-bounces@lists.ettus.com] *On Behalf Of *Marcus Müller
via USRP-users
Sent: Tuesday, February 17, 2015 11:54 AM
To: usrp-users@lists.ettus.com
Subject: Re: [USRP-users] B210 Power Port broken - can this be
fixed?

Hi Soumen,

Disclaimer first: this is not an official maintenance/repair
instruction, but just a description of what I see in your photo:
The fall broke off a large chunk of ground plane, along with the pads
that connect the power supply ground. Whilst this is ugly, I think it won't
fatally damage your B210; you'll just have to find another suitable ground
connection to attach your supply's ground to. I'm happy that the power
connector is the only thing that seems to have taken damage :)

Worse is that it cleanly pulled the positive pads of your board;
there's no way you'll be able to re-solder the connector to the same
position.
Having a look at the B210/B200 schematics [1], you'll notice that
there is T600, which you could directly feed with external supply
voltage, but I'd like to point out that you'd lose all power "sanitation"
that happens between J601 and T600, which is a bad thing.

You could either duplicate the protection/hf choke/capacitor buffering
circuit consisting of F100, L601 and C600-C602 and attach the output as
directly as possible to T600, or you could locate the input side of F100
and try to solder on a cable that you then might connect to your power
supply somehow.
The first option is more complicated, but attaching power to a test
point/pin header hole might be much more reliable than trying to solder
something to a 0402 package, and reliability of power is possibly the cause
you'd want to use an external power supply in the first place. You could
also try to do a compromise: solder a lead to the F100-side of L601 (which
is much much larger), and use your own 4A fast response fuse. I really like
the Ettus hardware, so I'd ask you not to use an external power supply
without a fuse.

Best regards, and I hope your board gets well soon,
Marcus

[1] http://files.ettus.com/schematics/

On 02/17/2015 11:18 AM, Soumen Banerjee via USRP-users wrote:

Hi,

The board fell off the table and the power port has come off the
board. Can this be fixed in any way? I've attached an image of the board to
the email.

Thanks,

Soumen


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Hi, The connector had been connected to the end of the L601 that I had circled earlier and the ground had been connected to the ground pad. Today, I had the technician remove the epoxy etc and unsolder the connections he had made. Then, I validated the entire thing with a DC supply (regulated to 2A). I found that the T600 output could successfully power the board and then I tried with the end of the inductor I had marker earlier as well. To my delight, it worked! Then, I had the technician simply pull a pair of leads from the ground pad and the circled end of the inductor and make crocodile clips out of them. When I tried with these, it worked well. I guess there had been some problem with using the connector yesterday. So, the board is fixed now. Thanks for your help. I'm sure I couldn't have done it without all of you guys! Since I was going to use the board outdoors, I'm considering powering the board with a battery of some sort. I could join AA batteries together or I guess I could use one of these power banks for phones (they provide steady 5V and about 2A). Is there anything I need to be careful about if I try to do that? Is it okay to power the board using batteries? Regards, Soumen On Thu, Feb 19, 2015 at 6:21 PM, Marcus Müller <marcus.mueller@ettus.com> wrote: > Hi Soumen, > if connecting external doesn't power the device, your repair was not > successful. > How did you connect the connector to L601 / your fuse? How did you connect > connector ground to device ground? > > Greetings, > Marcus > > > On 02/19/2015 01:00 PM, Soumen Banerjee wrote: > > Hi, > I've put the connector back together and Im not sure how to verify if the > entire thing worked or not. > > Is there any indication whether the board is running on bus power or > external power? When I connected the board on external power (without > connecting the USB interface), no indicator lights came up. Does that mean > that the soldering etc didnt work? I have the white USRP B210. > > Regards, > Soumen > > On Wed, Feb 18, 2015 at 7:43 PM, Soumen Banerjee <soumen08@gmail.com> > wrote: > >> Thanks a lot guys. I'm going to try putting this together right away and >> see if it works. >> Regards, >> Soumen >> On 18-Feb-2015 5:31 pm, "Marcus Müller" <marcus.mueller@ettus.com> >> wrote: >> >>> Hi Soumen, >>> >>> yes, that end looks fine; notice the little trace that runs from the pad >>> of L601 straight down to F100 in your photo. >>> >>> Greetings, >>> Marcus >>> >>> >>> On 02/18/2015 04:47 AM, Soumen Banerjee wrote: >>> >>> Hi, >>> >>> In addition, did I mark the correct end of L601 in my picture? I dont >>> want to end up soldering on the wrong end if I can help it :) Ive attached >>> it again for reference. Once Im sure on this one(and the choice of fuse), >>> I'd just go ahead and try to make this work by using my own fuse with it. >>> >>> Would the status light glow a different color on external power? I >>> mostly use it on bus power, so I dont know if there is a different color. I >>> found a description for the green version of the board though and it >>> mentioned that it glows green on external power. Does that hold for >>> my(white) board as well? >>> >>> Regards, >>> Soumen >>> >>> On Tue, Feb 17, 2015 at 8:55 PM, Soumen Banerjee <soumen08@gmail.com> >>> wrote: >>> >>>> Hi, >>>> Im not sure how to procure the fuse you mention in India. Can I use >>>> another fuse with the 4 amp rating? Does the fast action matter a whole >>>> lot? Perhaps I could use a lower rating, say 2A and get away with it? >>>> Regards, >>>> Soumen >>>> On 17-Feb-2015 8:28 pm, "Ralph A. Schmid, dk5ras" <ralph@schmid.xxx> >>>> <ralph@schmid.xxx> wrote: >>>> >>>>> A fuse is always a good idea, mostly against a wrong power supply >>>>> with excessive voltage or reversed polarity. >>>>> >>>>> >>>>> >>>>> Ralph. >>>>> >>>>> >>>>> >>>>> *From:* Marcus Müller [mailto:marcus.mueller@ettus.com] >>>>> *Sent:* Tuesday, February 17, 2015 3:49 PM >>>>> *To:* Soumen Banerjee; Ralph A. Schmid, dk5ras >>>>> *Cc:* usrp-users >>>>> *Subject:* Re: [USRP-users] B210 Power Port broken - can this be >>>>> fixed? >>>>> >>>>> >>>>> >>>>> Hi Soumen, >>>>> >>>>> the idea that you could glue back the connector in place was really >>>>> just about the connector having a place to sit. The positive contacts can't >>>>> be saved. >>>>> >>>>> I'd have to stick with Sylvain here (sorry, Ralph), but the wire >>>>> shouldn't be very thin. But yes, the idea is to lead the current from the >>>>> connetor through a fuse to L601. Now, F100 is the right fuse to do that, >>>>> but it's so tiny that you'll have a hard time soldering any cable to it, no >>>>> matter how thin, thus my approach to use your own fuse, and solder to L601 >>>>> directly. >>>>> >>>>> Regarding why F100 is there: >>>>> a) it's an external power supply. You simply protect such inputs by >>>>> principle alone :) >>>>> b) Whilst you're right, and a blown fuse would usually be related to a >>>>> rather drastic board failure somewhere else, it still protects the board -- >>>>> for example, anything that falls onto the board might shorten supply >>>>> voltage to ground, which would destroy the PCB, if it wasn't for the fuse. >>>>> Also, the power converter semiconductors, inductors and capacitors are >>>>> designed with quite a bit of headroom, if the overload situation doesn't >>>>> last too long or doesn't exceed a certain voltage. >>>>> >>>>> Greetings, >>>>> Marcus >>>>> >>>>> On 02/17/2015 03:16 PM, Soumen Banerjee wrote: >>>>> >>>>> Hi, >>>>> >>>>> >>>>> >>>>> The ground pad is actually available on the board. It is the positive >>>>> pads that have been ripped off. >>>>> >>>>> >>>>> >>>>> I'm a little unsure of what you guys are suggesting with respect to >>>>> glueing the power jack back onto the board. If I did that, I could easily >>>>> re-establish the connection with the ground pad but Im not sure about the >>>>> positive pad. Are you suggesting I take a thin lead out of the power jack, >>>>> and solder it before the F100? The F100 is so small, Im not sure that can >>>>> be done with a micro-tip soldering iron. If you are suggesting something >>>>> else, I could use a little further clarification. >>>>> >>>>> >>>>> >>>>> Also, I was wondering why we have the fuse at all. If the fuse were to >>>>> get blown, wouldnt it mean that the board was, for all intents and purposes >>>>> fried? Unless of course if the fuse is replaceable. Is it? >>>>> >>>>> >>>>> >>>>> Regards, >>>>> >>>>> Soumen >>>>> >>>>> >>>>> >>>>> On Tue, Feb 17, 2015 at 7:00 PM, Ralph A. Schmid, dk5ras via >>>>> USRP-users <usrp-users@lists.ettus.com> wrote: >>>>> >>>>> Yep, those warnings really should be considered. BTST :) >>>>> >>>>> >>>>> >>>>> Ralph. >>>>> >>>>> >>>>> >>>>> *From:* Marcus Müller [mailto:marcus.mueller@ettus.com] >>>>> *Sent:* Tuesday, February 17, 2015 2:19 PM >>>>> *To:* Ralph A. Schmid, dk5ras; 'usrp-users' >>>>> >>>>> >>>>> *Subject:* Re: [USRP-users] B210 Power Port broken - can this be >>>>> fixed? >>>>> >>>>> >>>>> >>>>> Hey Ralph, >>>>> >>>>> glueing in the connector at the old position sounds like a solution >>>>> for the "where to actually connect the external power supply" problem that >>>>> I haven't tackled :) >>>>> Two words of warning: >>>>> 1) ripping out might have damaged isolation, so make sure you don't >>>>> accidentally glue the connector in in a way that shorts the positive pins >>>>> to ground; clearance between the supply voltage pads and the ground plane >>>>> is rather small, both carrying low voltage. >>>>> 2) when using a cable, make triple sure board edges don't scratch of >>>>> isolation. That usually gives you the kind of short circuit that -- in the >>>>> best case -- kills your power supply, but might fry your PCB if the >>>>> resulting current melts the cable, which then flies around, and touches >>>>> anything that doesn't like the voltage (been there, done that with PCB >>>>> designs of my own). >>>>> >>>>> Greetings, >>>>> Marcus >>>>> >>>>> On 02/17/2015 02:05 PM, Ralph A. Schmid, dk5ras wrote: >>>>> >>>>> I would glue the connector in place again, and then connect both >>>>> ground and + with thin (!) wires (enameled copper wire, 0.1mm or so) to the >>>>> positions where they belong, not circumventing any filtering. So this would >>>>> ground, and be F100 or the connection between L600 and C601. Using thin >>>>> wires will increase chances that the board will survive a second incident >>>>> of this kind. I had to do this with the Nuand BladeRF MicroUSB3.0 >>>>> connector. After having it all in place I sealed the surroundings with >>>>> two-component epoxy glue. >>>>> >>>>> >>>>> >>>>> I can send photos later this day if anyone is interested. >>>>> >>>>> >>>>> >>>>> Those SMD mounted external connectors are really a PITA, I wish they >>>>> all were good old through hole mount, what is more durable and usually >>>>> easier to repair when damaged. >>>>> >>>>> >>>>> >>>>> Ralph. >>>>> >>>>> >>>>> >>>>> *From:* USRP-users [mailto:usrp-users-bounces@lists.ettus.com >>>>> <usrp-users-bounces@lists.ettus.com>] *On Behalf Of *Marcus Müller >>>>> via USRP-users >>>>> *Sent:* Tuesday, February 17, 2015 11:54 AM >>>>> *To:* usrp-users@lists.ettus.com >>>>> *Subject:* Re: [USRP-users] B210 Power Port broken - can this be >>>>> fixed? >>>>> >>>>> >>>>> >>>>> Hi Soumen, >>>>> >>>>> Disclaimer first: this is not an official maintenance/repair >>>>> instruction, but just a description of what I see in your photo: >>>>> The fall broke off a large chunk of ground plane, along with the pads >>>>> that connect the power supply ground. Whilst this is ugly, I think it won't >>>>> fatally damage your B210; you'll just have to find another suitable ground >>>>> connection to attach your supply's ground to. I'm happy that the power >>>>> connector is the only thing that seems to have taken damage :) >>>>> >>>>> Worse is that it cleanly pulled the positive pads of your board; >>>>> there's no way you'll be able to re-solder the connector to the same >>>>> position. >>>>> Having a look at the B210/B200 schematics [1], you'll notice that >>>>> there is T600, which you *could* directly feed with external supply >>>>> voltage, but I'd like to point out that you'd lose all power "sanitation" >>>>> that happens between J601 and T600, which is a bad thing. >>>>> >>>>> You could either duplicate the protection/hf choke/capacitor buffering >>>>> circuit consisting of F100, L601 and C600-C602 and attach the output as >>>>> directly as possible to T600, or you could locate the input side of F100 >>>>> and try to solder on a cable that you then might connect to your power >>>>> supply somehow. >>>>> The first option is more complicated, but attaching power to a test >>>>> point/pin header hole might be much more reliable than trying to solder >>>>> something to a 0402 package, and reliability of power is possibly the cause >>>>> you'd want to use an external power supply in the first place. You could >>>>> also try to do a compromise: solder a lead to the F100-side of L601 (which >>>>> is much much larger), and use your own 4A fast response fuse. I really like >>>>> the Ettus hardware, so I'd ask you not to use an external power supply >>>>> without a fuse. >>>>> >>>>> Best regards, and I hope your board gets well soon, >>>>> Marcus >>>>> >>>>> [1] http://files.ettus.com/schematics/ >>>>> >>>>> On 02/17/2015 11:18 AM, Soumen Banerjee via USRP-users wrote: >>>>> >>>>> Hi, >>>>> >>>>> The board fell off the table and the power port has come off the >>>>> board. Can this be fixed in any way? I've attached an image of the board to >>>>> the email. >>>>> >>>>> >>>>> >>>>> Thanks, >>>>> >>>>> Soumen >>>>> >>>>> >>>>> >>>>> >>>>> _______________________________________________ >>>>> >>>>> USRP-users mailing list >>>>> >>>>> USRP-users@lists.ettus.com >>>>> >>>>> http://lists.ettus.com/mailman/listinfo/usrp-users_lists.ettus.com >>>>> >>>>> >>>>> >>>>> >>>>> >>>>> >>>>> _______________________________________________ >>>>> USRP-users mailing list >>>>> USRP-users@lists.ettus.com >>>>> http://lists.ettus.com/mailman/listinfo/usrp-users_lists.ettus.com >>>>> >>>>> >>>>> >>>>> >>>>> >>>> >>> >>> > >