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Inverter Problems

RB
ron barr
Wed, May 31, 2006 3:41 AM

Snip from Arild: "Using the rotary switch to break load current is bad
practice and leads to contact arcing. This in turn leads to burnt  and high
resistance contacts which will eventually give you excessive voltage drop."

I have an Onan Rotary Switch for switching the Inverter to Shore Power and
visa versa. It has 4 positions. Push and turn through them - the two middle
positions through which the switch passes I think disconnect the system and
are unmarked. I assume this overcomes the problem you mention?

Ron Barr
Lady Brookhaven Hatteras LRC
Newport RI

Snip from Arild: "Using the rotary switch to break load current is bad practice and leads to contact arcing. This in turn leads to burnt and high resistance contacts which will eventually give you excessive voltage drop." I have an Onan Rotary Switch for switching the Inverter to Shore Power and visa versa. It has 4 positions. Push and turn through them - the two middle positions through which the switch passes I think disconnect the system and are unmarked. I assume this overcomes the problem you mention? Ron Barr Lady Brookhaven Hatteras LRC Newport RI
BH
Brent Hodges
Wed, May 31, 2006 1:35 PM

From: "ron barr" rwhb@msn.com

Snip from Arild: "Using the rotary switch to break load current is bad
practice and leads to contact arcing. >

I have an Onan Rotary Switch for switching the Inverter to Shore Power and
visa versa. It has 4 positions. Push and turn through them - the two

middle

positions through which the switch passes I think disconnect the system

and

are unmarked. I assume this overcomes the problem you mention?  (endsnip)

Well, obviously I'm not Arild, but I don't think that does anything to
overcome the problem. The problem is to make or break the contact with a
large load on them. In your case, it will arc on the one set of contacts
when it breaks the connection, and then arc again when it makes the next set
of contacts with the same load still present. You're still going to end up
with a rotary switch that looks like that one that Keith has a pic of on his
website.

While I realize that breakers are not "switches", I still turn off all
breakers before I flip my rotary (shore / off / genset) switch or unplug my
shore power cords. It's easy to see the results of unplugging a shore power
cord under load. Just look at the end of the male plug and see the black,
burnt ends there. That's what the contacts on the inside of your rotary
switch will look like.

Brent Hodges

From: "ron barr" <rwhb@msn.com> > Snip from Arild: "Using the rotary switch to break load current is bad > practice and leads to contact arcing. > > I have an Onan Rotary Switch for switching the Inverter to Shore Power and > visa versa. It has 4 positions. Push and turn through them - the two middle > positions through which the switch passes I think disconnect the system and > are unmarked. I assume this overcomes the problem you mention? (endsnip) Well, obviously I'm not Arild, but I don't think that does anything to overcome the problem. The problem is to make or break the contact with a large load on them. In your case, it will arc on the one set of contacts when it breaks the connection, and then arc again when it makes the next set of contacts with the same load still present. You're still going to end up with a rotary switch that looks like that one that Keith has a pic of on his website. While I realize that breakers are not "switches", I still turn off all breakers before I flip my rotary (shore / off / genset) switch or unplug my shore power cords. It's easy to see the results of unplugging a shore power cord under load. Just look at the end of the male plug and see the black, burnt ends there. That's what the contacts on the inside of your rotary switch will look like. Brent Hodges
AJ
Arild Jensen
Wed, May 31, 2006 2:06 PM

-----Original Message-----
From: Brent Hodges
While I realize that breakers are not "switches",

REPLY
This is a sentiment mentioned on the list several times in the past week.
One of the biggests supplier of marine type circuit breaker/switch is
Carlingswitch a company that started in the business making just ordinary
switches.

The modern marine grade device is both switch and circuit breaker. I seem to
recall seeing a statistic somewhere that one of these can withstand full
overload disconnects for at least 10,000 cycels and many more as the load
current lessens.
Inside the breaker/switch you will find an intricate mechanical mechanism
consisting of a set of contacts; and a compound lever and fins surrounding
the area of the contacts. These fins are for cooling the arc so it
extinguishes faster. The lever is connected to a hydraulic piston ana
cylinder containing silicon fluid  all of which is surrounded by a magnetic
coil. Al of this is almost as precise as a swiss watch movement.
The closing action of the contacts is designed to impart a slight sideways
movement to create a wiping action of the contacts. This will wipe the
carbon buildup on the contact face to prolong the servioe life.

Now compare this intricate mechanism with a typical appliance switch sold by
the millions in lamps, fans, small motors, etc.  No comparison!  The breaker
is far superior in terms of long life capability.

It is doubtful you would ever operate any of the breaker on board as many as
10,000 times, never mind a million.

The modern marine breaker/ switch is a compact solution to the problem of
providing over current protection to a circuit as well as a switch control
point in a simgle device that require less wall area than a normal household
switch which will not last nearly as long.

As for Brent Hodges comment about  arcing in the selector switch for Onan;
he is spot on.

Arild

> -----Original Message----- > From: Brent Hodges > While I realize that breakers are not "switches", REPLY This is a sentiment mentioned on the list several times in the past week. One of the biggests supplier of marine type circuit breaker/switch is Carlingswitch a company that started in the business making just ordinary switches. The modern marine grade device is both switch and circuit breaker. I seem to recall seeing a statistic somewhere that one of these can withstand full overload disconnects for at least 10,000 cycels and many more as the load current lessens. Inside the breaker/switch you will find an intricate mechanical mechanism consisting of a set of contacts; and a compound lever and fins surrounding the area of the contacts. These fins are for cooling the arc so it extinguishes faster. The lever is connected to a hydraulic piston ana cylinder containing silicon fluid all of which is surrounded by a magnetic coil. Al of this is almost as precise as a swiss watch movement. The closing action of the contacts is designed to impart a slight sideways movement to create a wiping action of the contacts. This will wipe the carbon buildup on the contact face to prolong the servioe life. Now compare this intricate mechanism with a typical appliance switch sold by the millions in lamps, fans, small motors, etc. No comparison! The breaker is far superior in terms of long life capability. It is doubtful you would ever operate any of the breaker on board as many as 10,000 times, never mind a million. The modern marine breaker/ switch is a compact solution to the problem of providing over current protection to a circuit as well as a switch control point in a simgle device that require less wall area than a normal household switch which will not last nearly as long. As for Brent Hodges comment about arcing in the selector switch for Onan; he is spot on. Arild
PG
Pascal Gademer
Wed, May 31, 2006 2:28 PM

intrersting...  thank you for the clarification, I 'm always happy to learn
something new !  :-)

pascal

----- Original Message -----
From: "Arild Jensen" elnav@telus.net
To: "Brent Hodges" vbhodges@cableone.net; "ron barr" rwhb@msn.com;
trawlers-and-trawlering@lists.samurai.com
Sent: Wednesday, May 31, 2006 10:06 AM
Subject: T&T: Urban myth buster time. was inverter problem

-----Original Message-----
From: Brent Hodges
While I realize that breakers are not "switches",

REPLY
This is a sentiment mentioned on the list several times in the past week.
One of the biggests supplier of marine type circuit breaker/switch is
Carlingswitch a company that started in the business making just ordinary
switches.

The modern marine grade device is both switch and circuit breaker. I seem
to
recall seeing a statistic somewhere that one of these can withstand full
overload disconnects for at least 10,000 cycels and many more as the load
current lessens.
Inside the breaker/switch you will find an intricate mechanical mechanism
consisting of a set of contacts; and a compound lever and fins surrounding
the area of the contacts. These fins are for cooling the arc so it
extinguishes faster. The lever is connected to a hydraulic piston ana
cylinder containing silicon fluid  all of which is surrounded by a
magnetic
coil. Al of this is almost as precise as a swiss watch movement.
The closing action of the contacts is designed to impart a slight sideways
movement to create a wiping action of the contacts. This will wipe the
carbon buildup on the contact face to prolong the servioe life.

Now compare this intricate mechanism with a typical appliance switch sold
by
the millions in lamps, fans, small motors, etc.  No comparison!  The
breaker
is far superior in terms of long life capability.

It is doubtful you would ever operate any of the breaker on board as many
as
10,000 times, never mind a million.

The modern marine breaker/ switch is a compact solution to the problem of
providing over current protection to a circuit as well as a switch control
point in a simgle device that require less wall area than a normal
household
switch which will not last nearly as long.

As for Brent Hodges comment about  arcing in the selector switch for Onan;
he is spot on.

Arild


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intrersting... thank you for the clarification, I 'm always happy to learn something new ! :-) pascal ----- Original Message ----- From: "Arild Jensen" <elnav@telus.net> To: "Brent Hodges" <vbhodges@cableone.net>; "ron barr" <rwhb@msn.com>; <trawlers-and-trawlering@lists.samurai.com> Sent: Wednesday, May 31, 2006 10:06 AM Subject: T&T: Urban myth buster time. was inverter problem >> -----Original Message----- >> From: Brent Hodges >> While I realize that breakers are not "switches", > > > REPLY > This is a sentiment mentioned on the list several times in the past week. > One of the biggests supplier of marine type circuit breaker/switch is > Carlingswitch a company that started in the business making just ordinary > switches. > > The modern marine grade device is both switch and circuit breaker. I seem > to > recall seeing a statistic somewhere that one of these can withstand full > overload disconnects for at least 10,000 cycels and many more as the load > current lessens. > Inside the breaker/switch you will find an intricate mechanical mechanism > consisting of a set of contacts; and a compound lever and fins surrounding > the area of the contacts. These fins are for cooling the arc so it > extinguishes faster. The lever is connected to a hydraulic piston ana > cylinder containing silicon fluid all of which is surrounded by a > magnetic > coil. Al of this is almost as precise as a swiss watch movement. > The closing action of the contacts is designed to impart a slight sideways > movement to create a wiping action of the contacts. This will wipe the > carbon buildup on the contact face to prolong the servioe life. > > Now compare this intricate mechanism with a typical appliance switch sold > by > the millions in lamps, fans, small motors, etc. No comparison! The > breaker > is far superior in terms of long life capability. > > It is doubtful you would ever operate any of the breaker on board as many > as > 10,000 times, never mind a million. > > The modern marine breaker/ switch is a compact solution to the problem of > providing over current protection to a circuit as well as a switch control > point in a simgle device that require less wall area than a normal > household > switch which will not last nearly as long. > > As for Brent Hodges comment about arcing in the selector switch for Onan; > he is spot on. > > Arild > _______________________________________________ > http://lists.samurai.com/mailman/listinfo/trawlers-and-trawlering > > To unsubscribe send email to > trawlers-and-trawlering-request@lists.samurai.com with the word > UNSUBSCRIBE and nothing else in the subject or body of the message. > > Trawlers & Trawlering and T&T are trademarks of Water World > Productions. Unauthorized use is prohibited.
T
trawlerphil
Wed, May 31, 2006 2:41 PM

My transfer switch is 26 years old and still ticking with no special
treatment...

                                      Regards....

Phil Rosch
Old Harbor Consulting
M/V "Curmudgeon" MT44 TC
Currently lying Bond Creek, NC

My transfer switch is 26 years old and still ticking with no special treatment... Regards.... Phil Rosch Old Harbor Consulting M/V "Curmudgeon" MT44 TC Currently lying Bond Creek, NC