Hello Bob,
Georgs Kolesnikovs has forwarded your message posted to the TW list. Here
is a snippet from a recent nine page paint specification provided during
the design of the 38 foot tug yacht, NIDAROS. It is of interest here
partly because the vessel has a steel hull and aluminum house, so the
painting of both metals is addressed in the paint spec.
The following is an excerpt, and is the portion most relevant to your
questions as they would be addressed using the Devoe paint system...
Interior Paint Coatings
All interior STEEL surfaces will be cleaned, brush blasted and then primed
with Devoe 201 primer or Devoe 236 high build. Where blown in polyurethane
insulation will be applied, the coatings will have a minimum thickness of
16 Mils DFT. Where cut-sheet foam insulation is to be applied, the primer
will have a minimum thickness of 16 Mils DFT.
On any STEEL surfaces exposed to view (areas such as the forepeak and the
lazarette which will remain uninsulated and without ceiling) a minimum of
two coats of Devoe 229 will be applied over the Devoe high build coatings.
Devoe 229 color coating is not highly solvent resistant. Therefore, all
bilge areas below the second longitudinal from the keel will be treated
differently. These bilge areas will receive three coats of Devoe 236 as a
final coating over whichever primer has been used. Bilge areas will
receive no color coatings.
All interior ALUMINUM surfaces will be cleaned, lightly brush blasted,
cleaned again, and then primed with either Devoe 201 Primer or Devoe 236.
Where blown in polyurethane insulation will be applied, the primer will
have a minimum thickness of 4 Mils DFT. Where cut-sheet foam insulation is
to be applied, the primer will have a minimum thickness of 8 Mils DFT.
Thermal Insulation
Blown in Polyurethane foam will be used throughout the interior as thermal
insulation, except for certain areas which may require the use of cut sheet
foam insulation (such as the sides of the aft cabin).
Polyurethane foam and cut sheet foam insulation will be applied over the
Devoe coatings as detailed above. Cut sheet foam insulation will be a firm
grade of Ensolite, or a fire retardant grade of Neoprene. There will be no
thermal insulation below the second longitudinal in all bilge areas.
Blown in polyurethane foam is extremely flammable and is highly toxic
when burning
Blown in polyurethane foam is not entirely closed cell, so absorbs water
and other liquids as well as any strong odors present.
In consideration of those characteristics, a fire retardant formulation of
Polyurethane Foam will be used if available. All foam insulated surfaces
will additionally be spray painted with a minimum of two coats of Devoe
Devflex 601, a water-based fire retardant enamel, or its equal.
Engine Room Sound Attenuation
Sound attenuation will be given a top priority. There will be no thermal
insulation in the engine space. Instead, sound deadening materials will be
used against the painted hull surfaces. Sound attenuation will be addressed
on four fronts:
Structure Borne Sound Isolation: Soft Mounts, Flexible Coupling, Flexible
Stuffing Box will be required for the propulsion engines. Generators and
auxiliary mechanical equipment will also have flexible isolation type of
mounts to prevent structure borne noise. Equipment requiring structure
borne noise attenuation via isolation mounts includes: Propulsion Engines;
Drive Lines; Watermaker Pump; Refrigeration Unit; Ventilation Fans; Water
Pressure Pumps.
Structure Borne Noise Absorption / Dampening: Areas such as Engine Girders;
Hull Surfaces adjacent to the Engine Girders and directly above the
Propeller will have weighted sound absorption / dampening materials
applied. Materials will be specified from readily available sound
attenuation products.
Air Borne Noise Isolation: All avenues for air borne noise between Engine
Room and Accommodation Spaces will be sealed tight, including mechanical
and electrical chase ways after installation of plumbing, cables, and
wiring.
Air Borne Noise Absorption: All surfaces between engine room and living
quarters shall be insulated with sound absorbing foam on the Engine Room
side. Sound barrier foam to consist of 2" total, including White or Silver
Mylar surface coating, foam absorption layer, weighted vinyl damping layer,
and foam de-coupling layer. Installation to be done in such a way that the
insulation will be mechanically captured. All edges and joints to be sealed
with Silver or White Mylar surfaced tape. All engine room air ventilation
ducting will be treated with the same materials to a thickness of 1.5"
total.
It should be noted that a more elaborate sound attenuation specification
would be in order for maximum effectiveness, especially on a larger vessel.
However, the above is an outline of the most effective primary sound
attenuation strategies.
I do not monitor the TW list, so I will receive only replies or queries
sent to me directly, as below...
All the best,
Michael Kasten
Kasten Marine Design, Inc.
redpath@olympus.net
http://www.kastenmarine.com