Cruising America's Great Loop and other inland routes
View all threadsThis is a continuation of part one. Part one was general and part two is more
specific.
A word about mixing epoxies. Epoxies are very sensitive to mix ratios. Get
to much hardener and the epoxy will be weaker although more flexible. Get to
little hardener and the epoxy will be brittle. We are only talking 5% here.
The epoxy pumps are ok and easy but you are never sure. I use small paper
cups or for very small jobs I use equine syringes available at Tractor Supply.
I have settled on Raka brand epoxy www.raka.com as my all time favorite. The
reasons are that I am not very sensitive to the chemicals they use, raka is
cheap, the company is top notch and I can adjust their resins to fit any
temperature or moisture level I am working with. The downside of Raka is that
the resins are very slow to reach hardness. More than once I have gotten in a
hurry and ruined my work.
If you are going to use Raka please don't be in a hurry. Think days not hours
in many cases. Apply it and find something else to do. If you are in a big fat
hurry use WEST or East. 5 minute epoxies are unsuitable for marine use. They
are weak and very brittle.
Epoxy will cure at any temperature if you give it enough time. At 32 degrees
Raka table top resin takes about a month. That said there are many
combinations.
For all around glass lamination work I use Raka 127 resin and 350 hardener.
Its idiot proof and will give a perfect job every time no matter what the
moisture level is. The down side is that its slow even at 70 degrees and will
run on vertical surfaces if you get to much resin on the surface. Vertical
surfaces are ok if you roll out the layers enough.
For hot sun work at 95 degrees and high humidity use the Raka table to resins
for work. Thin it with thinner if its to thick for your work. You have plenty
of time to work at these temps with this resin. Its way slow say 40 minutes.
Table top resin is cheap but not as waterproof as the other mixes. Its still
as waterproof as polyester resins so waterproof is a matter of degree. Its
great for anything above the waterline.
If you are working in the winter use the 127 resin and the 425 hardener. Wear
more protection with the 425 hardener as it is an Amine. This resin works
fine at temperatures down to near freezing. Its not clear and it blushes so
you will have to sand and wash before paint.
The only touchy work you may have to do is bottom barrier coating. For this
use the 900 resin and the 350 or 425 hardener. Add powdered aluminum (WEST
secret additive) to increase water resistance. I thin it slightly with
acetone and roll it out well in warm weather. You don't have much time to work
so work in small batches with more than one pan. The idea is the be able to
get a thin even coat that will not sag a run. Acetone will flash off very
quickly. Acetone is generally not a very good thinner for Epoxy as it tends
to blush the surface and may lift layers of the substrate. Use it very
sparingly at no more than 10%.
Part three to follow