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Re: [time-nuts] Slightly OT: inexpensive USB analog-digital converter?

HM
Hal Murray
Fri, Jan 18, 2008 9:55 AM

(My goal is to add digital voltage and current monitoring to some
older bench power supplies.)

Measuring voltage is simple.  If the input range is too big, you need a few
resistors.  If it's small, you lose a few bits from the top of the A/D.  Add
an op-amp if you need them.

Measuring current gets tricky.

There are several chips designed for measuring current on 48V busses.  I
think they are just an instrumentation amplifier with big enough resistors on
the front end so that the common range goes up to 48V.

Alternatively, if the supply is floating, you can put the sense resistor in
the ground lead, but you still need a good amplifier to make the signal big
enough for an ADC.

--
These are my opinions, not necessarily my employer's.  I hate spam.

> (My goal is to add digital voltage and current monitoring to some > older bench power supplies.) Measuring voltage is simple. If the input range is too big, you need a few resistors. If it's small, you lose a few bits from the top of the A/D. Add an op-amp if you need them. Measuring current gets tricky. There are several chips designed for measuring current on 48V busses. I think they are just an instrumentation amplifier with big enough resistors on the front end so that the common range goes up to 48V. Alternatively, if the supply is floating, you can put the sense resistor in the ground lead, but you still need a good amplifier to make the signal big enough for an ADC. -- These are my opinions, not necessarily my employer's. I hate spam.
PK
Poul-Henning Kamp
Fri, Jan 18, 2008 9:59 AM

(My goal is to add digital voltage and current monitoring to some
older bench power supplies.)

Measuring voltage is simple.  If the input range is too big, you need a few
resistors.  If it's small, you lose a few bits from the top of the A/D.  Add
an op-amp if you need them.

Measuring current gets tricky.

Actually not, there are several good chips like the INA197.

Or the very simple way, buy a suitable hall-effect current monitor
like LTSR from Lem.com.

--
Poul-Henning Kamp      | UNIX since Zilog Zeus 3.20
phk@FreeBSD.ORG        | TCP/IP since RFC 956
FreeBSD committer      | BSD since 4.3-tahoe
Never attribute to malice what can adequately be explained by incompetence.

In message <20080118095515.8B26BBE34@ip-64-139-1-69.sjc.megapath.net>, Hal Murr ay writes: > >> (My goal is to add digital voltage and current monitoring to some >> older bench power supplies.) > >Measuring voltage is simple. If the input range is too big, you need a few >resistors. If it's small, you lose a few bits from the top of the A/D. Add >an op-amp if you need them. > >Measuring current gets tricky. Actually not, there are several good chips like the INA197. Or the very simple way, buy a suitable hall-effect current monitor like LTSR from Lem.com. -- Poul-Henning Kamp | UNIX since Zilog Zeus 3.20 phk@FreeBSD.ORG | TCP/IP since RFC 956 FreeBSD committer | BSD since 4.3-tahoe Never attribute to malice what can adequately be explained by incompetence.
DJ
Didier Juges
Fri, Jan 18, 2008 11:25 AM

Be careful that if you do not isolate the A/D converter analog circuits from
the USB ground, you may create all sorts of nasty ground loops with the
computer. When dealing with power supplies, it's always best to be isolated.
I do not know enough about USB to know if it can be simply isolated with
opto couplers, but I know that RS-232 is very easy to isolate. So if your
data rate is not great, a serial solution would be easier to implement (even
if you go through a serial-USB adapter for convenience on the PC side)

Linear Technology, Analog Devices and Maxim have hot side current sense
chips that are accurate and cheap. They are specialized diff amps, not
regular IA. LT for instance has one that has less than 50uV offset (LT1787,
see Design Note 227)

Didier KO4BB

-----Original Message-----
From: time-nuts-bounces@febo.com
[mailto:time-nuts-bounces@febo.com] On Behalf Of Hal Murray
Sent: Friday, January 18, 2008 3:55 AM
To: Discussion of precise time and frequency measurement
Subject: Re: [time-nuts] Slightly OT: inexpensive USB
analog-digital converter?

(My goal is to add digital voltage and current monitoring to some
older bench power supplies.)

Measuring voltage is simple.  If the input range is too big,
you need a few resistors.  If it's small, you lose a few bits
from the top of the A/D.  Add an op-amp if you need them.

Measuring current gets tricky.

There are several chips designed for measuring current on 48V
busses.  I think they are just an instrumentation amplifier
with big enough resistors on the front end so that the common
range goes up to 48V.

Alternatively, if the supply is floating, you can put the
sense resistor in the ground lead, but you still need a good
amplifier to make the signal big enough for an ADC.

--
These are my opinions, not necessarily my employer's.  I hate spam.


time-nuts mailing list -- time-nuts@febo.com
To unsubscribe, go to
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Date: 1/13/2008 8:23 PM

No virus found in this outgoing message.
Checked by AVG Free Edition.
Version: 7.5.516 / Virus Database: 269.19.2/1223 - Release Date: 1/13/2008
8:23 PM

Be careful that if you do not isolate the A/D converter analog circuits from the USB ground, you may create all sorts of nasty ground loops with the computer. When dealing with power supplies, it's always best to be isolated. I do not know enough about USB to know if it can be simply isolated with opto couplers, but I know that RS-232 is very easy to isolate. So if your data rate is not great, a serial solution would be easier to implement (even if you go through a serial-USB adapter for convenience on the PC side) Linear Technology, Analog Devices and Maxim have hot side current sense chips that are accurate and cheap. They are specialized diff amps, not regular IA. LT for instance has one that has less than 50uV offset (LT1787, see Design Note 227) Didier KO4BB > -----Original Message----- > From: time-nuts-bounces@febo.com > [mailto:time-nuts-bounces@febo.com] On Behalf Of Hal Murray > Sent: Friday, January 18, 2008 3:55 AM > To: Discussion of precise time and frequency measurement > Subject: Re: [time-nuts] Slightly OT: inexpensive USB > analog-digital converter? > > > > (My goal is to add digital voltage and current monitoring to some > > older bench power supplies.) > > Measuring voltage is simple. If the input range is too big, > you need a few resistors. If it's small, you lose a few bits > from the top of the A/D. Add an op-amp if you need them. > > Measuring current gets tricky. > > There are several chips designed for measuring current on 48V > busses. I think they are just an instrumentation amplifier > with big enough resistors on the front end so that the common > range goes up to 48V. > > Alternatively, if the supply is floating, you can put the > sense resistor in the ground lead, but you still need a good > amplifier to make the signal big enough for an ADC. > > > -- > These are my opinions, not necessarily my employer's. I hate spam. > > > > > _______________________________________________ > time-nuts mailing list -- time-nuts@febo.com > To unsubscribe, go to > https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts > and follow the instructions there. > > No virus found in this incoming message. > Checked by AVG Free Edition. > Version: 7.5.516 / Virus Database: 269.19.2/1223 - Release > Date: 1/13/2008 8:23 PM > > No virus found in this outgoing message. Checked by AVG Free Edition. Version: 7.5.516 / Virus Database: 269.19.2/1223 - Release Date: 1/13/2008 8:23 PM
DJ
Didier Juges
Fri, Jan 18, 2008 11:36 AM

I forgot the link:

http://www.linear.com/ad/current_sense.jsp

Didier KO4BB

-----Original Message-----
From: time-nuts-bounces@febo.com
[mailto:time-nuts-bounces@febo.com] On Behalf Of Hal Murray
Sent: Friday, January 18, 2008 3:55 AM
To: Discussion of precise time and frequency measurement
Subject: Re: [time-nuts] Slightly OT: inexpensive USB
analog-digital converter?

(My goal is to add digital voltage and current monitoring to some
older bench power supplies.)

Measuring voltage is simple.  If the input range is too big,
you need a few resistors.  If it's small, you lose a few bits
from the top of the A/D.  Add an op-amp if you need them.

Measuring current gets tricky.

There are several chips designed for measuring current on 48V
busses.  I think they are just an instrumentation amplifier
with big enough resistors on the front end so that the common
range goes up to 48V.

Alternatively, if the supply is floating, you can put the
sense resistor in the ground lead, but you still need a good
amplifier to make the signal big enough for an ADC.

--
These are my opinions, not necessarily my employer's.  I hate spam.


time-nuts mailing list -- time-nuts@febo.com
To unsubscribe, go to
https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts
and follow the instructions there.

No virus found in this incoming message.
Checked by AVG Free Edition.
Version: 7.5.516 / Virus Database: 269.19.2/1223 - Release
Date: 1/13/2008 8:23 PM

No virus found in this outgoing message.
Checked by AVG Free Edition.
Version: 7.5.516 / Virus Database: 269.19.2/1223 - Release Date: 1/13/2008
8:23 PM

I forgot the link: http://www.linear.com/ad/current_sense.jsp Didier KO4BB > -----Original Message----- > From: time-nuts-bounces@febo.com > [mailto:time-nuts-bounces@febo.com] On Behalf Of Hal Murray > Sent: Friday, January 18, 2008 3:55 AM > To: Discussion of precise time and frequency measurement > Subject: Re: [time-nuts] Slightly OT: inexpensive USB > analog-digital converter? > > > > (My goal is to add digital voltage and current monitoring to some > > older bench power supplies.) > > Measuring voltage is simple. If the input range is too big, > you need a few resistors. If it's small, you lose a few bits > from the top of the A/D. Add an op-amp if you need them. > > Measuring current gets tricky. > > There are several chips designed for measuring current on 48V > busses. I think they are just an instrumentation amplifier > with big enough resistors on the front end so that the common > range goes up to 48V. > > Alternatively, if the supply is floating, you can put the > sense resistor in the ground lead, but you still need a good > amplifier to make the signal big enough for an ADC. > > > -- > These are my opinions, not necessarily my employer's. I hate spam. > > > > > _______________________________________________ > time-nuts mailing list -- time-nuts@febo.com > To unsubscribe, go to > https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts > and follow the instructions there. > > No virus found in this incoming message. > Checked by AVG Free Edition. > Version: 7.5.516 / Virus Database: 269.19.2/1223 - Release > Date: 1/13/2008 8:23 PM > > No virus found in this outgoing message. Checked by AVG Free Edition. Version: 7.5.516 / Virus Database: 269.19.2/1223 - Release Date: 1/13/2008 8:23 PM
DJ
Didier Juges
Fri, Jan 18, 2008 12:35 PM

The LTC6102 is even better (did not notice it before) with 10uV max offset.
That lets you use a very small series resistor (in the milli-ohm range) and
still have milliamp resolution and several amps of full scale dynamic range.

I am in the process of doing exactly what you are talking about (power
supply remote monitoring and control). I currently have a Maxim current
sense chip in my power supply (MAX471, no longer manufactured) which I will
replace with probably the LT6102, the processor is a TI MSC1210 which, for
all its quirks, has a 24 bit A/D converter built in. The voltage reference
is an AD580, not the best but sufficient and I have several of those.

I have used that chip before to plot the current draw versus temperature of
an HP 10811's oven. The temperature was measured using a 10k NTC thermistor
and the A/D converter of the same TI chip:

http://www.ko4bb.com/Test_Equipment/HP10811-Current.png

Here is the link to the Linear Tech page on high side current sense (again):

http://www.linear.com/ad/current_sense.jsp

Didier KO4BB

-----Original Message-----
From: time-nuts-bounces@febo.com
[mailto:time-nuts-bounces@febo.com] On Behalf Of Didier Juges
Sent: Friday, January 18, 2008 5:26 AM
To: 'Discussion of precise time and frequency measurement'
Subject: Re: [time-nuts] Slightly OT: inexpensive USB
analog-digitalconverter?

Be careful that if you do not isolate the A/D converter
analog circuits from the USB ground, you may create all sorts
of nasty ground loops with the computer. When dealing with
power supplies, it's always best to be isolated.
I do not know enough about USB to know if it can be simply
isolated with opto couplers, but I know that RS-232 is very
easy to isolate. So if your data rate is not great, a serial
solution would be easier to implement (even if you go through
a serial-USB adapter for convenience on the PC side)

Linear Technology, Analog Devices and Maxim have hot side
current sense chips that are accurate and cheap. They are
specialized diff amps, not regular IA. LT for instance has
one that has less than 50uV offset (LT1787, see Design Note 227)

Didier KO4BB

-----Original Message-----
From: time-nuts-bounces@febo.com
[mailto:time-nuts-bounces@febo.com] On Behalf Of Hal Murray
Sent: Friday, January 18, 2008 3:55 AM
To: Discussion of precise time and frequency measurement
Subject: Re: [time-nuts] Slightly OT: inexpensive USB

analog-digital

converter?

(My goal is to add digital voltage and current monitoring to some
older bench power supplies.)

Measuring voltage is simple.  If the input range is too

big, you need

a few resistors.  If it's small, you lose a few bits from

the top of

the A/D.  Add an op-amp if you need them.

Measuring current gets tricky.

There are several chips designed for measuring current on

48V busses.

I think they are just an instrumentation amplifier with big enough
resistors on the front end so that the common range goes up to 48V.

Alternatively, if the supply is floating, you can put the sense
resistor in the ground lead, but you still need a good amplifier to
make the signal big enough for an ADC.

--
These are my opinions, not necessarily my employer's.  I hate spam.


time-nuts mailing list -- time-nuts@febo.com To unsubscribe, go to
https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts
and follow the instructions there.

No virus found in this incoming message.
Checked by AVG Free Edition.
Version: 7.5.516 / Virus Database: 269.19.2/1223 - Release
Date: 1/13/2008 8:23 PM

No virus found in this outgoing message.
Checked by AVG Free Edition.
Version: 7.5.516 / Virus Database: 269.19.2/1223 - Release
Date: 1/13/2008
8:23 PM


time-nuts mailing list -- time-nuts@febo.com To unsubscribe,
go to https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts
and follow the instructions there.

No virus found in this incoming message.
Checked by AVG Free Edition.
Version: 7.5.516 / Virus Database: 269.19.2/1223 - Release
Date: 1/13/2008 8:23 PM

No virus found in this outgoing message.
Checked by AVG Free Edition.
Version: 7.5.516 / Virus Database: 269.19.2/1223 - Release Date: 1/13/2008
8:23 PM

The LTC6102 is even better (did not notice it before) with 10uV max offset. That lets you use a very small series resistor (in the milli-ohm range) and still have milliamp resolution and several amps of full scale dynamic range. I am in the process of doing exactly what you are talking about (power supply remote monitoring and control). I currently have a Maxim current sense chip in my power supply (MAX471, no longer manufactured) which I will replace with probably the LT6102, the processor is a TI MSC1210 which, for all its quirks, has a 24 bit A/D converter built in. The voltage reference is an AD580, not the best but sufficient and I have several of those. I have used that chip before to plot the current draw versus temperature of an HP 10811's oven. The temperature was measured using a 10k NTC thermistor and the A/D converter of the same TI chip: http://www.ko4bb.com/Test_Equipment/HP10811-Current.png Here is the link to the Linear Tech page on high side current sense (again): http://www.linear.com/ad/current_sense.jsp Didier KO4BB > -----Original Message----- > From: time-nuts-bounces@febo.com > [mailto:time-nuts-bounces@febo.com] On Behalf Of Didier Juges > Sent: Friday, January 18, 2008 5:26 AM > To: 'Discussion of precise time and frequency measurement' > Subject: Re: [time-nuts] Slightly OT: inexpensive USB > analog-digitalconverter? > > Be careful that if you do not isolate the A/D converter > analog circuits from the USB ground, you may create all sorts > of nasty ground loops with the computer. When dealing with > power supplies, it's always best to be isolated. > I do not know enough about USB to know if it can be simply > isolated with opto couplers, but I know that RS-232 is very > easy to isolate. So if your data rate is not great, a serial > solution would be easier to implement (even if you go through > a serial-USB adapter for convenience on the PC side) > > Linear Technology, Analog Devices and Maxim have hot side > current sense chips that are accurate and cheap. They are > specialized diff amps, not regular IA. LT for instance has > one that has less than 50uV offset (LT1787, see Design Note 227) > > Didier KO4BB > > > > -----Original Message----- > > From: time-nuts-bounces@febo.com > > [mailto:time-nuts-bounces@febo.com] On Behalf Of Hal Murray > > Sent: Friday, January 18, 2008 3:55 AM > > To: Discussion of precise time and frequency measurement > > Subject: Re: [time-nuts] Slightly OT: inexpensive USB > analog-digital > > converter? > > > > > > > (My goal is to add digital voltage and current monitoring to some > > > older bench power supplies.) > > > > Measuring voltage is simple. If the input range is too > big, you need > > a few resistors. If it's small, you lose a few bits from > the top of > > the A/D. Add an op-amp if you need them. > > > > Measuring current gets tricky. > > > > There are several chips designed for measuring current on > 48V busses. > > I think they are just an instrumentation amplifier with big enough > > resistors on the front end so that the common range goes up to 48V. > > > > Alternatively, if the supply is floating, you can put the sense > > resistor in the ground lead, but you still need a good amplifier to > > make the signal big enough for an ADC. > > > > > > -- > > These are my opinions, not necessarily my employer's. I hate spam. > > > > > > > > > > _______________________________________________ > > time-nuts mailing list -- time-nuts@febo.com To unsubscribe, go to > > https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts > > and follow the instructions there. > > > > No virus found in this incoming message. > > Checked by AVG Free Edition. > > Version: 7.5.516 / Virus Database: 269.19.2/1223 - Release > > Date: 1/13/2008 8:23 PM > > > > > > No virus found in this outgoing message. > Checked by AVG Free Edition. > Version: 7.5.516 / Virus Database: 269.19.2/1223 - Release > Date: 1/13/2008 > 8:23 PM > > > > _______________________________________________ > time-nuts mailing list -- time-nuts@febo.com To unsubscribe, > go to https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts > and follow the instructions there. > > No virus found in this incoming message. > Checked by AVG Free Edition. > Version: 7.5.516 / Virus Database: 269.19.2/1223 - Release > Date: 1/13/2008 8:23 PM > > No virus found in this outgoing message. Checked by AVG Free Edition. Version: 7.5.516 / Virus Database: 269.19.2/1223 - Release Date: 1/13/2008 8:23 PM
P
Patrick
Fri, Jan 18, 2008 12:36 PM

This has been a really interesting thread. I think I am going to get a
labjack too.They have a 24 bit A/D model but it is expensive and has
features I don't need. I am looking for something with 20 bit+
resolution but a little cheaper. The sampling rate can be very slow.

Thanks in advance-Patrick

This has been a really interesting thread. I think I am going to get a labjack too.They have a 24 bit A/D model but it is expensive and has features I don't need. I am looking for something with 20 bit+ resolution but a little cheaper. The sampling rate can be very slow. Thanks in advance-Patrick
JA
John Ackermann N8UR
Fri, Jan 18, 2008 1:22 PM

Hal Murray wrote:

(My goal is to add digital voltage and current monitoring to some
older bench power supplies.)

Measuring voltage is simple.  If the input range is too big, you need a few
resistors.  If it's small, you lose a few bits from the top of the A/D.  Add
an op-amp if you need them.

Measuring current gets tricky.

Fortunately the power supplies in question already have analog voltage
and current metering, so I should be able to just tap into the existing
shunt resistors, though I may need to do some calibration and scaling.

John

Hal Murray wrote: >> (My goal is to add digital voltage and current monitoring to some >> older bench power supplies.) > > Measuring voltage is simple. If the input range is too big, you need a few > resistors. If it's small, you lose a few bits from the top of the A/D. Add > an op-amp if you need them. > > Measuring current gets tricky. Fortunately the power supplies in question already have analog voltage and current metering, so I should be able to just tap into the existing shunt resistors, though I may need to do some calibration and scaling. John
JA
John Ackermann N8UR
Fri, Jan 18, 2008 1:25 PM

Hal Murray wrote:

Alternatively, if the supply is floating, you can put the sense resistor in
the ground lead, but you still need a good amplifier to make the signal big
enough for an ADC.

Sorry... my earlier response blew past the issue of whether you have
enough voltage developed for the ADC to use.  Good point, and I'll keep
in mind using an amp in front of the ADC.

John

Hal Murray wrote: > Alternatively, if the supply is floating, you can put the sense resistor in > the ground lead, but you still need a good amplifier to make the signal big > enough for an ADC. Sorry... my earlier response blew past the issue of whether you have enough voltage developed for the ADC to use. Good point, and I'll keep in mind using an amp in front of the ADC. John
JA
John Ackermann N8UR
Fri, Jan 18, 2008 1:39 PM

Didier Juges wrote:

Be careful that if you do not isolate the A/D converter analog circuits from
the USB ground, you may create all sorts of nasty ground loops with the
computer. When dealing with power supplies, it's always best to be isolated.
I do not know enough about USB to know if it can be simply isolated with
opto couplers, but I know that RS-232 is very easy to isolate. So if your
data rate is not great, a serial solution would be easier to implement (even
if you go through a serial-USB adapter for convenience on the PC side)

Linear Technology, Analog Devices and Maxim have hot side current sense
chips that are accurate and cheap. They are specialized diff amps, not
regular IA. LT for instance has one that has less than 50uV offset (LT1787,
see Design Note 227)

That's a really good point.  Thanks for reminding me of the potential
ground loop problems.

John

Didier Juges wrote: > Be careful that if you do not isolate the A/D converter analog circuits from > the USB ground, you may create all sorts of nasty ground loops with the > computer. When dealing with power supplies, it's always best to be isolated. > I do not know enough about USB to know if it can be simply isolated with > opto couplers, but I know that RS-232 is very easy to isolate. So if your > data rate is not great, a serial solution would be easier to implement (even > if you go through a serial-USB adapter for convenience on the PC side) > > Linear Technology, Analog Devices and Maxim have hot side current sense > chips that are accurate and cheap. They are specialized diff amps, not > regular IA. LT for instance has one that has less than 50uV offset (LT1787, > see Design Note 227) That's a really good point. Thanks for reminding me of the potential ground loop problems. John
RA
Robert Atkinson
Fri, Jan 18, 2008 2:58 PM

Hi John,
One other possible problem is that the existing shunts may be in the hot side of the supply. This could exceed the common mode range of the ADC or even the amplifier (if used).
Robert G8RPI.

John Ackermann N8UR jra@febo.com wrote:
Didier Juges wrote:

Be careful that if you do not isolate the A/D converter analog circuits from
the USB ground, you may create all sorts of nasty ground loops with the
computer. When dealing with power supplies, it's always best to be isolated.
I do not know enough about USB to know if it can be simply isolated with
opto couplers, but I know that RS-232 is very easy to isolate. So if your
data rate is not great, a serial solution would be easier to implement (even
if you go through a serial-USB adapter for convenience on the PC side)

Linear Technology, Analog Devices and Maxim have hot side current sense
chips that are accurate and cheap. They are specialized diff amps, not
regular IA. LT for instance has one that has less than 50uV offset (LT1787,
see Design Note 227)

That's a really good point. Thanks for reminding me of the potential
ground loop problems.

John


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Hi John, One other possible problem is that the existing shunts may be in the hot side of the supply. This could exceed the common mode range of the ADC or even the amplifier (if used). Robert G8RPI. John Ackermann N8UR <jra@febo.com> wrote: Didier Juges wrote: > Be careful that if you do not isolate the A/D converter analog circuits from > the USB ground, you may create all sorts of nasty ground loops with the > computer. When dealing with power supplies, it's always best to be isolated. > I do not know enough about USB to know if it can be simply isolated with > opto couplers, but I know that RS-232 is very easy to isolate. So if your > data rate is not great, a serial solution would be easier to implement (even > if you go through a serial-USB adapter for convenience on the PC side) > > Linear Technology, Analog Devices and Maxim have hot side current sense > chips that are accurate and cheap. They are specialized diff amps, not > regular IA. LT for instance has one that has less than 50uV offset (LT1787, > see Design Note 227) That's a really good point. Thanks for reminding me of the potential ground loop problems. John _______________________________________________ time-nuts mailing list -- time-nuts@febo.com To unsubscribe, go to https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts and follow the instructions there. --------------------------------- Yahoo! Answers - Get better answers from someone who knows. Tryit now.