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TWL: Link 1000 Battery Monitor

GB
Gary Brobst
Thu, May 15, 2003 11:55 AM

After just having the communications board of my Freedom 20 inverter
replaced, I went through the owners manuals for both the inverter and the
Link 10 monitor again to double check the installation.

The instructions for the Link 1000 requires disconnecting the Link 1000
communications plug before disconnecting the battery power.  With a
1-2-Both-Off  switch on the batteries, this could inadvertantly be switched
to off during maintenance etc. especially if the switch is a "break before
make" type.

What damage results if this warning is not followed?  If this is a serious
consideration, what are the suggestions on how to handle
this to protect the unit?

I emailed this very question to Zantrex a week ago with no reply.  Now is
the time for the trusted information from the listees.  Arild, please chime
in if you read this.

Thanks

Gary Brobst
m/v Waypoint
49' DeFever RPH
Currently at Oak Harbor Marina
Slidell, LA
cell phone (260) 450-0782

After just having the communications board of my Freedom 20 inverter replaced, I went through the owners manuals for both the inverter and the Link 10 monitor again to double check the installation. The instructions for the Link 1000 requires disconnecting the Link 1000 communications plug before disconnecting the battery power. With a 1-2-Both-Off switch on the batteries, this could inadvertantly be switched to off during maintenance etc. especially if the switch is a "break before make" type. What damage results if this warning is not followed? If this is a serious consideration, what are the suggestions on how to handle this to protect the unit? I emailed this very question to Zantrex a week ago with no reply. Now is the time for the trusted information from the listees. Arild, please chime in if you read this. Thanks Gary Brobst m/v Waypoint 49' DeFever RPH Currently at Oak Harbor Marina Slidell, LA cell phone (260) 450-0782
MR
Mark Richter
Fri, May 16, 2003 1:44 PM

Dear Gary,
Your Link 1000 has three connections to 12v battery positive; one
powers the Link, and the other two are voltage sense leads for
the house and start batteries.  All three of these should be
connected to the battery posts, or other direct connnection
without switches in between, to prevent inadvertant
disconnection.    All three require a 2a fuse in line, which is
important to prevent damage to the Link if there is a wiring
problem.  You could move the connection point from the battery
switch "switched" terminal to the battery input terminals, which
will always be hot.

Inadvertant disconnectin from 12v power will probably do no
permanant harm to the Link 1000, but will result in loss of data,
and the Link may lock up if the re-connection of the three power
leads is not done in the proper order, and "smoothly", without
multiple connects & disconnects, if the fuses are put in in a
jerky manner.  The manual speaks to this on page 44 in the
startup section.

Mark Richter, Winnie the Pooh
"Mark's Mobile Marine", boat electrical systems repair & consulting.

Dear Gary, Your Link 1000 has three connections to 12v battery positive; one powers the Link, and the other two are voltage sense leads for the house and start batteries. All three of these should be connected to the battery posts, or other direct connnection without switches in between, to prevent inadvertant disconnection. All three require a 2a fuse in line, which is important to prevent damage to the Link if there is a wiring problem. You could move the connection point from the battery switch "switched" terminal to the battery input terminals, which will always be hot. Inadvertant disconnectin from 12v power will probably do no permanant harm to the Link 1000, but will result in loss of data, and the Link may lock up if the re-connection of the three power leads is not done in the proper order, and "smoothly", without multiple connects & disconnects, if the fuses are put in in a jerky manner. The manual speaks to this on page 44 in the startup section. Mark Richter, Winnie the Pooh "Mark's Mobile Marine", boat electrical systems repair & consulting.
AJ
Arild Jensen
Fri, May 16, 2003 3:21 PM

Gary wrote:

snip<<

What damage results if this warning is not followed?  If this is a serious
consideration, what are the suggestions on how to handle
this to protect the unit?

I emailed this very question to Zantrex a week ago with no reply.  Now is
the time for the trusted information from the listees.  Arild, please chime
in if you read this.

REPLY

Mark  beat me to it  thanks to being three time zones ahead of me. < grin>

He explained it quite well. The one thing that could really damage a Link
circuit board  is disconnecting the ground  wire before disconnecting the sensor
wires.
This could result in the current trying to return to the battery by way of the
sensing circuits and damaging  sensitive chips in the process.

Mark also  highlights an important feature.
All metering leads MUST have a protective fuse of one or two amps in series and
installed close to the battery end of the lead.

Cheers

Arild

Outgoing mail is certified Virus Free.
Checked by AVG anti-virus system (http://www.grisoft.com).
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Gary wrote: >> snip<< What damage results if this warning is not followed? If this is a serious consideration, what are the suggestions on how to handle this to protect the unit? I emailed this very question to Zantrex a week ago with no reply. Now is the time for the trusted information from the listees. Arild, please chime in if you read this. REPLY Mark beat me to it thanks to being three time zones ahead of me. < grin> He explained it quite well. The one thing that could really damage a Link circuit board is disconnecting the ground wire before disconnecting the sensor wires. This could result in the current trying to return to the battery by way of the sensing circuits and damaging sensitive chips in the process. Mark also highlights an important feature. All metering leads MUST have a protective fuse of one or two amps in series and installed close to the battery end of the lead. Cheers Arild --- Outgoing mail is certified Virus Free. Checked by AVG anti-virus system (http://www.grisoft.com). Version: 6.0.423 / Virus Database: 238 - Release Date: 11/25/2002