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Racal Dana 9457 Rubidium with intermittent lock

MH
Mark Hughes
Wed, Oct 11, 2023 6:52 PM

Hi

 I have just started refurbishing an old 9475

It did not work at all to start.

  I have replaced all the 10 uF 35V caps in the Efratom FRK unit (one
was dead short) and now it  powers up, achieves lock in about 7 min and
works fine for about 1/2 hour.

Then the lock light starts to flicker, within an hour it is more off
than on.

 When it is on, the lock seems genuine, I see the 10 MHz jump ( I have
it on a scope  with the other timebase from a GPSDO at 10 MHz) and it is
stable WRT that.   When showing unlocked, the 9475 10MHz off freq by
about 0.05 Hz

 Has anyone seen this behaviour before? I cant see any more
electrolytics / tants to change in the FRK .  This sort of behaviour is
typical  of failing electrolytics.

The actual 9475  is good, it works with a different Efratom module with
all voltages nominal and stable.

The boards in the Efratom FRK don't quite match up with the schematic I
have downloaded,  it's similar but not identical.

 Thanks in advance

Mark GM4ISM

Hi  I have just started refurbishing an old 9475 It did not work at all to start.   I have replaced all the 10 uF 35V caps in the Efratom FRK unit (one was dead short) and now it  powers up, achieves lock in about 7 min and works fine for about 1/2 hour. Then the lock light starts to flicker, within an hour it is more off than on.  When it is on, the lock seems genuine, I see the 10 MHz jump ( I have it on a scope  with the other timebase from a GPSDO at 10 MHz) and it is stable WRT that.   When showing unlocked, the 9475 10MHz off freq by about 0.05 Hz  Has anyone seen this behaviour before? I cant see any more electrolytics / tants to change in the FRK .  This sort of behaviour is typical  of failing electrolytics. The actual 9475  is good, it works with a different Efratom module with all voltages nominal and stable. The boards in the Efratom FRK don't quite match up with the schematic I have downloaded,  it's similar but not identical.  Thanks in advance Mark GM4ISM
PS
paul swed
Thu, Oct 12, 2023 12:42 PM

I looked up that reference online and there is a blog on eevblog about it.
There is a front panel meter. Since the unit locks for a bit what is the
meter showing?
On efc, slowly drifting up or down.
Lamp voltage gives good hint to the lamp output. Is it stable or maybe
slowly dropping off.
Also the lamp could be dropping out and coming back on. They do that near
the EOL.
Best of luck. Looks like a nice unit.
Paul
WB8TSL

On Thu, Oct 12, 2023 at 1:34 AM Mark Hughes via time-nuts <
time-nuts@lists.febo.com> wrote:

Hi

I have just started refurbishing an old 9475

It did not work at all to start.

I have replaced all the 10 uF 35V caps in the Efratom FRK unit (one

was dead short) and now it  powers up, achieves lock in about 7 min and
works fine for about 1/2 hour.

Then the lock light starts to flicker, within an hour it is more off
than on.

When it is on, the lock seems genuine, I see the 10 MHz jump ( I have
it on a scope  with the other timebase from a GPSDO at 10 MHz) and it is
stable WRT that.  When showing unlocked, the 9475 10MHz off freq by
about 0.05 Hz

Has anyone seen this behaviour before? I cant see any more
electrolytics / tants to change in the FRK .  This sort of behaviour is
typical  of failing electrolytics.

The actual 9475  is good, it works with a different Efratom module with
all voltages nominal and stable.

The boards in the Efratom FRK don't quite match up with the schematic I
have downloaded,  it's similar but not identical.

Thanks in advance

Mark GM4ISM


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To unsubscribe send an email to time-nuts-leave@lists.febo.com

I looked up that reference online and there is a blog on eevblog about it. There is a front panel meter. Since the unit locks for a bit what is the meter showing? On efc, slowly drifting up or down. Lamp voltage gives good hint to the lamp output. Is it stable or maybe slowly dropping off. Also the lamp could be dropping out and coming back on. They do that near the EOL. Best of luck. Looks like a nice unit. Paul WB8TSL On Thu, Oct 12, 2023 at 1:34 AM Mark Hughes via time-nuts < time-nuts@lists.febo.com> wrote: > Hi > > I have just started refurbishing an old 9475 > > It did not work at all to start. > > I have replaced all the 10 uF 35V caps in the Efratom FRK unit (one > was dead short) and now it powers up, achieves lock in about 7 min and > works fine for about 1/2 hour. > > Then the lock light starts to flicker, within an hour it is more off > than on. > > When it is on, the lock seems genuine, I see the 10 MHz jump ( I have > it on a scope with the other timebase from a GPSDO at 10 MHz) and it is > stable WRT that. When showing unlocked, the 9475 10MHz off freq by > about 0.05 Hz > > Has anyone seen this behaviour before? I cant see any more > electrolytics / tants to change in the FRK . This sort of behaviour is > typical of failing electrolytics. > > The actual 9475 is good, it works with a different Efratom module with > all voltages nominal and stable. > > The boards in the Efratom FRK don't quite match up with the schematic I > have downloaded, it's similar but not identical. > > Thanks in advance > > Mark GM4ISM > _______________________________________________ > time-nuts mailing list -- time-nuts@lists.febo.com > To unsubscribe send an email to time-nuts-leave@lists.febo.com
DR
Dan Rae
Thu, Oct 12, 2023 8:19 PM

Mark, in one or two of the 9475s I have fixed, there was a problem with
the LF oscillator in the servo section which free runs at about 8 kHz. 
There are some adjust on test Rs that had drifted in value.  Page A10 in
my FRK manual.   U3 (4060 )should produce an output of 127 Hz from my
notes.  If this is off in anyway it will upset the synth.   But I see
there is a different version of this board where there is an Op Amp,
also U3 doing the oscillating but at a lower frequency...

Whatever, it needs to be stable.

Dan

Mark, in one or two of the 9475s I have fixed, there was a problem with the LF oscillator in the servo section which free runs at about 8 kHz.  There are some adjust on test Rs that had drifted in value.  Page A10 in my FRK manual.   U3 (4060 )should produce an output of 127 Hz from my notes.  If this is off in anyway it will upset the synth.   But I see there is a different version of this board where there is an Op Amp, also U3 doing the oscillating but at a lower frequency... Whatever, it needs to be stable. Dan
W
wkb@xs4all.nl
Thu, Oct 12, 2023 8:32 PM

Hi Mark,

Have you checked if the xtal heater is working correctly / stable and is not dropping out? If the Xtal oven temperature goes haywire the frequency of the oscillator goes off far enough that Rb lock fails.

Which is no surprise of course.

Today I managed to fix my FRK-L (EUR 15 hamfest grab) which had no less than 3 problems:

1 - the current limiting transistor of the xtal heater was a dead short resulting in a cold oven. Easy find.

2 - the carbon-composite feedback resistor R7 had drifted from 2 Mohm to 3.6 Mohm

Once 1 &2 were fixed I found myself with an oven temperature going past +100 Celsius (au!). There is no thermal fuse (not good).

Failure 3 proved to be  opamp U1. Once replaced, the oven temp became stable at 76 Celsius, this temperature is handwritten on the oven assy.

I now have stable Rb lock.

Hth, Wilko

-----Original Message-----
From: paul swed via time-nuts time-nuts@lists.febo.com
Sent: 12 October, 2023 14:42
To: Discussion of precise time and frequency measurement time-nuts@lists.febo.com
Cc: Mark Hughes gm4ism@yahoo.co.uk; paul swed paulswedb@gmail.com
Subject: [time-nuts] Re: Racal Dana 9457 Rubidium with intermittent lock

I looked up that reference online and there is a blog on eevblog about it.

There is a front panel meter. Since the unit locks for a bit what is the meter showing?

On efc, slowly drifting up or down.

Lamp voltage gives good hint to the lamp output. Is it stable or maybe slowly dropping off.

Also the lamp could be dropping out and coming back on. They do that near the EOL.

Best of luck. Looks like a nice unit.

Paul

WB8TSL

On Thu, Oct 12, 2023 at 1:34 AM Mark Hughes via time-nuts <  mailto:time-nuts@lists.febo.com time-nuts@lists.febo.com> wrote:

Hi

I have just started refurbishing an old 9475

It did not work at all to start.

I have replaced all the 10 uF 35V caps in the Efratom FRK unit (one 

was dead short) and now it  powers up, achieves lock in about 7 min

and works fine for about 1/2 hour.

Then the lock light starts to flicker, within an hour it is more off

than on.

When it is on, the lock seems genuine, I see the 10 MHz jump ( I

have it on a scope  with the other timebase from a GPSDO at 10 MHz) and it is

stable WRT that.  When showing unlocked, the 9475 10MHz off freq by

about 0.05 Hz

Has anyone seen this behaviour before? I cant see any more

electrolytics / tants to change in the FRK .  This sort of behaviour

is typical  of failing electrolytics.

The actual 9475  is good, it works with a different Efratom module

with all voltages nominal and stable.

The boards in the Efratom FRK don't quite match up with the schematic

I have downloaded,  it's similar but not identical.

Thanks in advance

Mark GM4ISM


time-nuts mailing list --  mailto:time-nuts@lists.febo.com time-nuts@lists.febo.com To unsubscribe send

Hi Mark, Have you checked if the xtal heater is working correctly / stable and is not dropping out? If the Xtal oven temperature goes haywire the frequency of the oscillator goes off far enough that Rb lock fails. Which is no surprise of course. Today I managed to fix my FRK-L (EUR 15 hamfest grab) which had no less than 3 problems: 1 - the current limiting transistor of the xtal heater was a dead short resulting in a cold oven. Easy find. 2 - the carbon-composite feedback resistor R7 had drifted from 2 Mohm to 3.6 Mohm Once 1 &2 were fixed I found myself with an oven temperature going past +100 Celsius (au!). There is no thermal fuse (not good). Failure 3 proved to be opamp U1. Once replaced, the oven temp became stable at 76 Celsius, this temperature is handwritten on the oven assy. I now have stable Rb lock. Hth, Wilko -----Original Message----- From: paul swed via time-nuts <time-nuts@lists.febo.com> Sent: 12 October, 2023 14:42 To: Discussion of precise time and frequency measurement <time-nuts@lists.febo.com> Cc: Mark Hughes <gm4ism@yahoo.co.uk>; paul swed <paulswedb@gmail.com> Subject: [time-nuts] Re: Racal Dana 9457 Rubidium with intermittent lock I looked up that reference online and there is a blog on eevblog about it. There is a front panel meter. Since the unit locks for a bit what is the meter showing? On efc, slowly drifting up or down. Lamp voltage gives good hint to the lamp output. Is it stable or maybe slowly dropping off. Also the lamp could be dropping out and coming back on. They do that near the EOL. Best of luck. Looks like a nice unit. Paul WB8TSL On Thu, Oct 12, 2023 at 1:34 AM Mark Hughes via time-nuts < <mailto:time-nuts@lists.febo.com> time-nuts@lists.febo.com> wrote: > Hi > > I have just started refurbishing an old 9475 > > It did not work at all to start. > > I have replaced all the 10 uF 35V caps in the Efratom FRK unit (one > was dead short) and now it powers up, achieves lock in about 7 min > and works fine for about 1/2 hour. > > Then the lock light starts to flicker, within an hour it is more off > than on. > > When it is on, the lock seems genuine, I see the 10 MHz jump ( I > have it on a scope with the other timebase from a GPSDO at 10 MHz) and it is > stable WRT that. When showing unlocked, the 9475 10MHz off freq by > about 0.05 Hz > > Has anyone seen this behaviour before? I cant see any more > electrolytics / tants to change in the FRK . This sort of behaviour > is typical of failing electrolytics. > > The actual 9475 is good, it works with a different Efratom module > with all voltages nominal and stable. > > The boards in the Efratom FRK don't quite match up with the schematic > I have downloaded, it's similar but not identical. > > Thanks in advance > > Mark GM4ISM > _______________________________________________ > time-nuts mailing list -- <mailto:time-nuts@lists.febo.com> time-nuts@lists.febo.com To unsubscribe send > an email to <mailto:time-nuts-leave@lists.febo.com> time-nuts-leave@lists.febo.com _______________________________________________ time-nuts mailing list -- <mailto:time-nuts@lists.febo.com> time-nuts@lists.febo.com To unsubscribe send an email to <mailto:time-nuts-leave@lists.febo.com> time-nuts-leave@lists.febo.com