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Sweaty Batteries

S
StWillett@aol.com
Tue, Aug 18, 2009 1:25 PM

My boat is equipped with 2 8D batteries which serve both house and start
for the single Cummins, they were installed in 2007. They are performing
fine. Every time I check them the tops are very wet, with large droplets  all
over the tops. They are correctly filled, don't seem to be overcharging  and
they consume little water I might add 3/4 of a quart per  month.
The battery box is of fiberglass with no real vents  but a loosely
fitting lid and openings for the wires. The  bilge is dry and  the humidity
doesn't seem too high in the engine area. This isn't causing any  problem that I
can tell but on my previous boat the tops of the batteries stayed  dry.
Suggestions or comments will be welcome.
Thanks,
Steve Willett
Monk 36, Gumbo
Thibodaux, Louisiana

My boat is equipped with 2 8D batteries which serve both house and start for the single Cummins, they were installed in 2007. They are performing fine. Every time I check them the tops are very wet, with large droplets all over the tops. They are correctly filled, don't seem to be overcharging and they consume little water I might add 3/4 of a quart per month. The battery box is of fiberglass with no real vents but a loosely fitting lid and openings for the wires. The bilge is dry and the humidity doesn't seem too high in the engine area. This isn't causing any problem that I can tell but on my previous boat the tops of the batteries stayed dry. Suggestions or comments will be welcome. Thanks, Steve Willett Monk 36, Gumbo Thibodaux, Louisiana
CA
Chuck and Susan
Tue, Aug 18, 2009 4:55 PM

Steve, I would think that 3/4 of a quart might not seem like much be we don't
add anywhere near that. You don't say what type of charging system you have
and how old. Sounds like the charger is causing the battery fluid to bubble
and boil which is why the tops are wet. Chuck

To follow our adventures, go to
http://trawler-beach-house.blogspot.com/
http://sea-trek.blogspot.com/


On Tue, 8/18/09, StWillett@aol.com StWillett@aol.com wrote:

My boat is

equipped with 2 8D

batteries which serve both house and start
for the

single Cummins, they were installed in 2007. They

are performing
fine.

Every time I check them the tops are very wet, with

large droplets  all

over the tops. They are correctly filled, don't seem to be

overcharging  and
they consume little water I might add 3/4 of a quart
per  month.

The battery box is of fiberglass with no real

vents  but a loosely

fitting lid and openings for the wires. The  bilge is

dry and  the humidity
doesn't seem too high in the engine area. This isn't
causing any  problem

that I

can tell but on my previous boat the tops of the batteries
stayed

dry.

Suggestions or comments will be welcome.
Thanks,
Steve Willett

Monk 36, Gumbo

Thibodaux, Louisiana

Steve, I would think that 3/4 of a quart might not seem like much be we don't add anywhere near that. You don't say what type of charging system you have and how old. Sounds like the charger is causing the battery fluid to bubble and boil which is why the tops are wet. Chuck To follow our adventures, go to http://trawler-beach-house.blogspot.com/ http://sea-trek.blogspot.com/ --- On Tue, 8/18/09, StWillett@aol.com <StWillett@aol.com> wrote: > My boat is equipped with 2 8D > batteries which serve both house and start > for the single Cummins, they were installed in 2007. They > are performing > fine. Every time I check them the tops are very wet, with > large droplets all > over the tops. They are correctly filled, don't seem to be > overcharging and > they consume little water I might add 3/4 of a quart > per month. > The battery box is of fiberglass with no real > vents but a loosely > fitting lid and openings for the wires. The bilge is > dry and the humidity > doesn't seem too high in the engine area. This isn't > causing any problem that I > can tell but on my previous boat the tops of the batteries > stayed dry. > Suggestions or comments will be welcome. > Thanks, > Steve Willett > Monk 36, Gumbo > Thibodaux, Louisiana
JW
Joel Wilkins
Wed, Aug 19, 2009 9:09 PM

3/4 of a quart a month sounds very excessive to me. I would suspect overcharge
and venting as the others said. There are special caps that are supposed to
recombine the vented gasses I believe. Here is one brand.
http://store.solar-electric.com/hydrocaps.html
No experience with them though.

Joel Wilkins
m/s Miss Magoo
Columbia 45
S. Pasadena, FL

--- On Tue, 8/18/09, StWillett@aol.com StWillett@aol.com wrote:

From: StWillett@aol.com StWillett@aol.com
Subject: T&T: Sweaty Batteries
To: trawlers-and-trawlering@lists.samurai.com
Date: Tuesday, August 18, 2009, 9:25 AM
My boat is equipped with 2 8D
batteries which serve both house and start
for the single Cummins, they were installed in 2007. They
are performing
fine. Every time I check them the tops are very wet, with
large droplets  all
over the tops. They are correctly filled, don't seem to be
overcharging  and
they consume little water I might add 3/4 of a quart
per  month.
The battery box is of fiberglass with no real
vents  but a loosely
fitting lid and openings for the wires. The  bilge is
dry and  the humidity
doesn't seem too high in the engine area. This isn't
causing any  problem that I
can tell but on my previous boat the tops of the batteries
stayed  dry.
Suggestions or comments will be welcome.
Thanks,
Steve Willett
Monk 36, Gumbo
Thibodaux, Louisiana


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3/4 of a quart a month sounds very excessive to me. I would suspect overcharge and venting as the others said. There are special caps that are supposed to recombine the vented gasses I believe. Here is one brand. http://store.solar-electric.com/hydrocaps.html No experience with them though. Joel Wilkins m/s Miss Magoo Columbia 45 S. Pasadena, FL --- On Tue, 8/18/09, StWillett@aol.com <StWillett@aol.com> wrote: > From: StWillett@aol.com <StWillett@aol.com> > Subject: T&T: Sweaty Batteries > To: trawlers-and-trawlering@lists.samurai.com > Date: Tuesday, August 18, 2009, 9:25 AM > My boat is equipped with 2 8D > batteries which serve both house and start > for the single Cummins, they were installed in 2007. They > are performing > fine. Every time I check them the tops are very wet, with > large droplets all > over the tops. They are correctly filled, don't seem to be > overcharging and > they consume little water I might add 3/4 of a quart > per month. > The battery box is of fiberglass with no real > vents but a loosely > fitting lid and openings for the wires. The bilge is > dry and the humidity > doesn't seem too high in the engine area. This isn't > causing any problem that I > can tell but on my previous boat the tops of the batteries > stayed dry. > Suggestions or comments will be welcome. > Thanks, > Steve Willett > Monk 36, Gumbo > Thibodaux, Louisiana > _______________________________________________ > http://lists.samurai.com/mailman/listinfo/trawlers-and-trawlering > > To unsubscribe or modify your subscription options (get > password, change email address, etc) go to: http://lists.samurai.com/mailman/options/trawlers-and-trawlering > > Trawlers & Trawlering and T&T are trademarks of > Water World > Productions. Unauthorized use is prohibited.
DS
Dan Stone
Wed, Aug 19, 2009 9:21 PM

Hydrocaps, they do a great job.  A little pricey, but worth it.  (Have to be
removed for equalizing the batteries so the bubbling doesn't get the
catalyst in them wet).

Dan Stone
St. Pete, FL

There are special caps that are supposed to
recombine the vented gasses I believe. Here is one brand.
http://store.solar-electric.com/hydrocaps.html
No experience with them though.

Joel Wilkins
m/s Miss Magoo
Columbia 45
S. Pasadena, FL

Hydrocaps, they do a great job. A little pricey, but worth it. (Have to be removed for equalizing the batteries so the bubbling doesn't get the catalyst in them wet). Dan Stone St. Pete, FL >There are special caps that are supposed to > recombine the vented gasses I believe. Here is one brand. > http://store.solar-electric.com/hydrocaps.html > No experience with them though. > > Joel Wilkins > m/s Miss Magoo > Columbia 45 > S. Pasadena, FL
RR
Ron Rogers
Thu, Aug 20, 2009 4:07 AM

Agree about the Hydrocaps which use platinum as a catalyst to precipitate
the water back into the battery. BUT, you are probably boiling
(overcharging) your batteries. Absent a battery monitor like a Link 1000 or
2000, you need to put a multimeter on fully-charged batteries with the
engines running. The voltage is likely to be excessive suggesting that you
need a good 3 or 4 stage alternator external regulator. Watch out for the
acid raining on the top of the battery.

Ron Rogers

-----Original Message-----
From: trawlers-and-trawlering-bounces@lists.samurai.com
[mailto:trawlers-and-trawlering-bounces@lists.samurai.com] On Behalf Of Dan
Stone
Sent: Wednesday, August 19, 2009 5:22 PM
To: T & T; Joel Wilkins
Subject: Re: T&T: Sweaty Batteries

Hydrocaps, they do a great job.  A little pricey, but worth it.  (Have to be

removed for equalizing the batteries so the bubbling doesn't get the
catalyst in them wet).

Dan Stone
St. Pete, FL

Agree about the Hydrocaps which use platinum as a catalyst to precipitate the water back into the battery. BUT, you are probably boiling (overcharging) your batteries. Absent a battery monitor like a Link 1000 or 2000, you need to put a multimeter on fully-charged batteries with the engines running. The voltage is likely to be excessive suggesting that you need a good 3 or 4 stage alternator external regulator. Watch out for the acid raining on the top of the battery. Ron Rogers -----Original Message----- From: trawlers-and-trawlering-bounces@lists.samurai.com [mailto:trawlers-and-trawlering-bounces@lists.samurai.com] On Behalf Of Dan Stone Sent: Wednesday, August 19, 2009 5:22 PM To: T & T; Joel Wilkins Subject: Re: T&T: Sweaty Batteries Hydrocaps, they do a great job. A little pricey, but worth it. (Have to be removed for equalizing the batteries so the bubbling doesn't get the catalyst in them wet). Dan Stone St. Pete, FL
MM
Mac McDonald
Fri, Aug 21, 2009 9:45 PM

After reading about cooling computers with raw water I
figured I wouldn't get too flamed for this idea :-)

Don't know if it would be feasible, but has using an
engine driven compressor to cool a heatsink while underway
to provide cabin cooling on the hook w/o running the genset
been considered?

With an insulated tank (tolerable of expansion), one could
freeze the some portion of their water supply with an engine driven
compressor and then at night use the tank to supply chilled water
to a water-to-air heat exchange in the sleeping quarters.

Don't know what volume of water would needed...
but I'm sure it is calculable for a known volume and temperature
deferential.

First post and just a dreamer,
Mac

PS I did read about Google setting up offshore datacenter barges and using
sea water to cool there servers...

After reading about cooling computers with raw water I figured I wouldn't get too flamed for this idea :-) Don't know if it would be feasible, but has using an engine driven compressor to cool a heatsink while underway to provide cabin cooling on the hook w/o running the genset been considered? With an insulated tank (tolerable of expansion), one could freeze the some portion of their water supply with an engine driven compressor and then at night use the tank to supply chilled water to a water-to-air heat exchange in the sleeping quarters. Don't know what volume of water would needed... but I'm sure it is calculable for a known volume and temperature deferential. First post and just a dreamer, Mac PS I did read about Google setting up offshore datacenter barges and using sea water to cool there servers...
2
2elnav@netbistro.com
Fri, Aug 21, 2009 10:48 PM

----- Original Message -----
From: "Mac McDonald" nfmcdonald@gmail.com

After reading about cooling computers with raw water I
figured I wouldn't get too flamed for this idea :-)

Don't know if it would be feasible, but has using an
engine driven compressor to cool a heatsink while underway
to provide cabin cooling on the hook w/o running the genset
been considered?

REPLY
I think  Frig-o-Boat has just such a thing.  <VBG> A holding plate fridge.
Unfortunately  they waste the coolness on keeping the steaks frozen and
making ice cubes for Daquiris.
What you want is an inside out freezer.  Engine drives the cold plates and
when at anchor overnight,  a fan  blows air across the holding plates
giving you a cooling breeze. < smile>

All kidding aside, I found a new 'stil in the box'  old automotive air
conditioner  that  worked exactly like that.
A plastic tray held  crushed ice or ice cubes.  A regular automotive fan
blew air across the ice cube tray and  the adjustable grille directed the
cool air toward driver and passenger.
Reference to 6V car systems in the  wiring installation  section suggest to
me this product must have dated back to the early fifties.
Maybe time to revive an old  idea.

Arild

----- Original Message ----- From: "Mac McDonald" <nfmcdonald@gmail.com> > After reading about cooling computers with raw water I > figured I wouldn't get too flamed for this idea :-) > > Don't know if it would be feasible, but has using an > engine driven compressor to cool a heatsink while underway > to provide cabin cooling on the hook w/o running the genset > been considered? REPLY I think Frig-o-Boat has just such a thing. <VBG> A holding plate fridge. Unfortunately they waste the coolness on keeping the steaks frozen and making ice cubes for Daquiris. What you want is an inside out freezer. Engine drives the cold plates and when at anchor overnight, a fan blows air across the holding plates giving you a cooling breeze. < smile> All kidding aside, I found a new 'stil in the box' old automotive air conditioner that worked exactly like that. A plastic tray held crushed ice or ice cubes. A regular automotive fan blew air across the ice cube tray and the adjustable grille directed the cool air toward driver and passenger. Reference to 6V car systems in the wiring installation section suggest to me this product must have dated back to the early fifties. Maybe time to revive an old idea. Arild
2
2elnav@netbistro.com
Fri, Aug 21, 2009 11:06 PM

----- Original Message -----
From: "Mac McDonald" nfmcdonald@gmail.com

Don't know if it would be feasible, but has using an
engine driven compressor to cool a heatsink while underway
to provide cabin cooling on the hook w/o running the genset
been considered?

With an insulated tank (tolerable of expansion), one could
freeze the some portion of their water supply with an engine driven
compressor and then at night use the tank to supply chilled water
to a water-to-air heat exchange in the sleeping quarters.

REPLY
Good idea Mac!  It may not be as practical in the hottest zones of the Gulf
area but elsewhere it has potential.
Holding plate technology has been around for a while so it is considered a
'mature' technology with plenty of experts and equipment avilable.
For years  sailboats  that did not run an engine  while under way used this
as the only practical approach to refrigeration.
the grudgingly  accepted the necessity of having to run  th emotor a couple
of hours to charge batteries and 'charge' the holding plates in the freexer.
The biggest hurdle may be to  get people to accept  this different way of
doing things.

But it also means you do not need  to run a genset  overnight. Nor would you
need huge battery capacity to drive an inverte to power the regular air
conditioner.  The extra up front cost is offset  by the long term saving in
fuel, not to mention  wear and tear on the genset.  In fact I  can see how
this would  make it possible to eliminate a genset entirely.

Arild

----- Original Message ----- From: "Mac McDonald" <nfmcdonald@gmail.com> > Don't know if it would be feasible, but has using an > engine driven compressor to cool a heatsink while underway > to provide cabin cooling on the hook w/o running the genset > been considered? > > With an insulated tank (tolerable of expansion), one could > freeze the some portion of their water supply with an engine driven > compressor and then at night use the tank to supply chilled water > to a water-to-air heat exchange in the sleeping quarters. REPLY Good idea Mac! It may not be as practical in the hottest zones of the Gulf area but elsewhere it has potential. Holding plate technology has been around for a while so it is considered a 'mature' technology with plenty of experts and equipment avilable. For years sailboats that did not run an engine while under way used this as the only practical approach to refrigeration. the grudgingly accepted the necessity of having to run th emotor a couple of hours to charge batteries and 'charge' the holding plates in the freexer. The biggest hurdle may be to get people to accept this different way of doing things. But it also means you do not need to run a genset overnight. Nor would you need huge battery capacity to drive an inverte to power the regular air conditioner. The extra up front cost is offset by the long term saving in fuel, not to mention wear and tear on the genset. In fact I can see how this would make it possible to eliminate a genset entirely. Arild
MR
Mark Richter
Mon, Aug 24, 2009 5:47 PM

Mac,
A few numbers can provide us with a feasibility guide.  Water carries 1
btu/lb/ degree F, plus the phase change from ice to water is 80 btu/lb.  If
we operate the cold water radiators at 62 degrees F, that's 80 btu for the
phase change, plus 30 btu for the temperature change from 32 degrees to 62
degrees, or 110 btu per lb of water in the phase change tank.  Lets say we
need continuously 5000 btu/hour to cool the aft sleeping cabin only, and we
want to sleep for 8 hours.  We need to store 40,000 btu for the night's
cooling.  We need 40,000/110 btu, or 360 lbs of water, about 45 gals of
water/ice to last the night.  That amount seems potentially reasonable, so
you might want to look into the idea further.  Lots of sailboats used to use
engine driven compressors to freeze holding plates in their refr/freezers
(and some still do), so the technology is old hat.

Mark Richter, M.E.
m/v Winnie the Pooh, Ortona, FL on the Okeechobee Waterway

Don't know if it would be feasible, but has using an
engine driven compressor to cool a heatsink while underway
to provide cabin cooling on the hook w/o running the genset
been considered?

With an insulated tank (tolerable of expansion), one could
freeze the some portion of their water supply with an engine driven
compressor and then at night use the tank to supply chilled water
to a water-to-air heat exchange in the sleeping quarters.

Don't know what volume of water would needed...
but I'm sure it is calculable for a known volume and temperature
deferential.

Mac, A few numbers can provide us with a feasibility guide. Water carries 1 btu/lb/ degree F, plus the phase change from ice to water is 80 btu/lb. If we operate the cold water radiators at 62 degrees F, that's 80 btu for the phase change, plus 30 btu for the temperature change from 32 degrees to 62 degrees, or 110 btu per lb of water in the phase change tank. Lets say we need continuously 5000 btu/hour to cool the aft sleeping cabin only, and we want to sleep for 8 hours. We need to store 40,000 btu for the night's cooling. We need 40,000/110 btu, or 360 lbs of water, about 45 gals of water/ice to last the night. That amount seems potentially reasonable, so you might want to look into the idea further. Lots of sailboats used to use engine driven compressors to freeze holding plates in their refr/freezers (and some still do), so the technology is old hat. Mark Richter, M.E. m/v Winnie the Pooh, Ortona, FL on the Okeechobee Waterway > Don't know if it would be feasible, but has using an > engine driven compressor to cool a heatsink while underway > to provide cabin cooling on the hook w/o running the genset > been considered? > > With an insulated tank (tolerable of expansion), one could > freeze the some portion of their water supply with an engine driven > compressor and then at night use the tank to supply chilled water > to a water-to-air heat exchange in the sleeping quarters. > > Don't know what volume of water would needed... > but I'm sure it is calculable for a known volume and temperature > deferential.