time-nuts@lists.febo.com

Discussion of precise time and frequency measurement

View all threads

Backup DC power with current battery technology?

TV
Tom Van Baak
Mon, May 27, 2024 3:59 PM

John,

I hope you take the plunge on LiFePo4, especially if you plan to put
some gear in a car for mobile lab use. Maybe talk to off-grid or RV
users for advice.

I looked into various Li battery solutions and was scared by the prices,
learning curve, and churn of brands to trust. The unusual weight, size,
price ratios weren't attractive for a home time lab so I still use AGM
batteries for my 12/24 V backups. Deep cycle marine grade when they are
on sale.

I get a couple new SLA / AGM each year and rotate out the ones that are
in poor shape (5 to 10 years). It's convenient having a standard battery
size & chemistry to deploy in multiples of 1 or 2 or 4 for various
voltage and redundancy configurations. Also this way there are no
accidents with different chargers vs. different battery types. I make
heavy use of Powerpole connectors for everything: batteries, clocks,
extension cables, and chargers.

For the clocks, I gave up on full-time connected float/chargers. Now I
only use diode-OR to combine a live 24+ VDC mains power supply and one
or two standby 12+12 batteries, with the p.s. voltage set a bit higher
than the battery would be under load.

When I know that a battery is low -- due to self-drain or after a power
failure -- I simply swap Powerpole cables, replacing a now-tired AGM
with a recently-charged AGM, and the clock never notices. The tired AGM
can then be charged on its own, in full isolation. This way the weird
"smart" charging profile that modern chargers employ never conflicts
with the clocks and it also keeps charger noise completely away from
instrument ground and power.

If this manual process were a time sink I'd use an automated round-robin
DPDT relay system to rotate batteries in and out as needed. Again, I
gave up on the "triple" method, where a mains AC/DC power supply, a
standby battery, and a float charger were all somehow connected
together. I'm all ears if someone has a good solution for that. I tried
using double conversion UPS systems but they were expensive, noisy, and
ate batteries.

/tvb

John, I hope you take the plunge on LiFePo4, especially if you plan to put some gear in a car for mobile lab use. Maybe talk to off-grid or RV users for advice. I looked into various Li battery solutions and was scared by the prices, learning curve, and churn of brands to trust. The unusual weight, size, price ratios weren't attractive for a home time lab so I still use AGM batteries for my 12/24 V backups. Deep cycle marine grade when they are on sale. I get a couple new SLA / AGM each year and rotate out the ones that are in poor shape (5 to 10 years). It's convenient having a standard battery size & chemistry to deploy in multiples of 1 or 2 or 4 for various voltage and redundancy configurations. Also this way there are no accidents with different chargers vs. different battery types. I make heavy use of Powerpole connectors for everything: batteries, clocks, extension cables, and chargers. For the clocks, I gave up on full-time connected float/chargers. Now I only use diode-OR to combine a live 24+ VDC mains power supply and one or two standby 12+12 batteries, with the p.s. voltage set a bit higher than the battery would be under load. When I know that a battery is low -- due to self-drain or after a power failure -- I simply swap Powerpole cables, replacing a now-tired AGM with a recently-charged AGM, and the clock never notices. The tired AGM can then be charged on its own, in full isolation. This way the weird "smart" charging profile that modern chargers employ never conflicts with the clocks and it also keeps charger noise completely away from instrument ground and power. If this manual process were a time sink I'd use an automated round-robin DPDT relay system to rotate batteries in and out as needed. Again, I gave up on the "triple" method, where a mains AC/DC power supply, a standby battery, and a float charger were all somehow connected together. I'm all ears if someone has a good solution for that. I tried using double conversion UPS systems but they were expensive, noisy, and ate batteries. /tvb
BC
Brooke Clarke
Mon, May 27, 2024 8:12 PM

Hi John:

The company no.co makes a family of Li batteries that's a form, fit and functional replacement for a classical flooded
lead acid battery for small gas engines, like a motorcycle or generator (4AH).
https://prc68.com/I/Gen.shtml#Replacement_Battery
The idea is that you do not need to use a Li specific charger.  They say there's a small capacity loss when using a
flooded lead acid charger compared to a Li specific charger.

There's a problem with Li batteries that I'm starting give a lot more weight and that's what happens when they catch
fire or vent. This is something that has a very low probability of happening but when it does the result is very very
very bad.  Fundamentally you can not put out a Li battery based fire and it vents toxic explosive gases.

The same company (no.co) has a family of smart chargers and I've been playing with on on a car battery that turns out to
be an AGM (I didn't know that when I started).
https://prc68.com/I/Cars.shtml#Noco_Genius_10

Today I'd recommend replacing the existing AGM batteries.

--
Have Fun,

Brooke Clarke
https://www.PRC68.com
axioms:

  1. The extent to which you can fix or improve something will be limited by how well you understand how it works.
  2. Everybody, with no exceptions, holds false beliefs.

-------- Original Message --------

I need to replace the batteries in my 28 VDC power distribution system in the clock room.  It's currently two series
12V AGM batteries with an IOTA Engineering float charger.

This system has two purposes: (a) primary power for some OCXOs and other gear; and (b) failover power for some AC/DC
gear like HP standards. Under normal conditions, power draw is 2 or 3 amps. During mains outage, it could reach 10
amps.  Now that I have a house generator, long run-time isn't a big issue so 25 Ah or so of capacity is plenty.

I haven't explored LiFePo4 batteries until now, and I'm having trouble finding a charger that can provide significant
continuous load current while maintaining a battery floated across the line. Does anyone have recommendations for
something like this?

Thanks,
John


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com

Hi John: The company no.co makes a family of Li batteries that's a form, fit and functional replacement for a classical flooded lead acid battery for small gas engines, like a motorcycle or generator (4AH). https://prc68.com/I/Gen.shtml#Replacement_Battery The idea is that you do not need to use a Li specific charger.  They say there's a small capacity loss when using a flooded lead acid charger compared to a Li specific charger. There's a problem with Li batteries that I'm starting give a lot more weight and that's what happens when they catch fire or vent. This is something that has a very low probability of happening but when it does the result is very very very bad.  Fundamentally you can not put out a Li battery based fire and it vents toxic explosive gases. The same company (no.co) has a family of smart chargers and I've been playing with on on a car battery that turns out to be an AGM (I didn't know that when I started). https://prc68.com/I/Cars.shtml#Noco_Genius_10 Today I'd recommend replacing the existing AGM batteries. -- Have Fun, Brooke Clarke https://www.PRC68.com axioms: 1. The extent to which you can fix or improve something will be limited by how well you understand how it works. 2. Everybody, with no exceptions, holds false beliefs. -------- Original Message -------- > I need to replace the batteries in my 28 VDC power distribution system in the clock room.  It's currently two series > 12V AGM batteries with an IOTA Engineering float charger. > > This system has two purposes: (a) primary power for some OCXOs and other gear; and (b) failover power for some AC/DC > gear like HP standards. Under normal conditions, power draw is 2 or 3 amps. During mains outage, it could reach 10 > amps.  Now that I have a house generator, long run-time isn't a big issue so 25 Ah or so of capacity is plenty. > > I haven't explored LiFePo4 batteries until now, and I'm having trouble finding a charger that can provide significant > continuous load current while maintaining a battery floated across the line. Does anyone have recommendations for > something like this? > > Thanks, > John > _______________________________________________ > time-nuts mailing list -- time-nuts@lists.febo.com > To unsubscribe send an email to time-nuts-leave@lists.febo.com >
JA
John Ackermann N8UR
Tue, May 28, 2024 1:52 AM

All -- thanks for the responses!  They've been very helpful.

Just to summarize a couple of interesting/important things I've learned:

  • Don't confuse generic "lithium" batteries with the specific LiFePo4
    type -- the other/earlier types have significant safety issues that the
    newer technology greatly moderates.

  • I looked at inverter/charger options but most are much larger than I
    need (seems like 3KVA is about the smallest) and consequently a whole
    bunch more expensive.  If you ordinarily have mains power available, a
    traditional UPS seems to do the same thing in more reasonable sizes and
    for less money.

  • Bob LaJeunesse suggested paralleling AC power supply with battery
    using Schottky diodes.  That allows the battery charger to be whatever
    it needs to be without having to power the load as well.  And it
    provides an additional redundancy in that you can disconnect the
    battery/charger for maintenance without affect the downstream gear.  I
    like that idea a lot and think I will do something along those lines.

Thanks!
John

On 5/27/24 11:38, paul swed via time-nuts wrote:

Good morning to the group. Since this thread started I have been reading
about the LiFePo4 batteries.
They really can be treated much more like a traditional 12V battery in some
respects. It seems they come with a battery management
system internally. Price is easily 3-4X typical batteries. Though honestly
PB batteries are all over the place in cost.
Very hard to compare.
There are youtube videos of LiFePo4 tear downs and those are really
interesting in the wide range of mechanical construction.
By looking at the specs you have no idea what you are buying. Well the same
goes for PB batteries....
John thanks for getting the mind working and relooking at the battery
technology.
Paul
WB8TSL

On Mon, May 27, 2024 at 11:07 AM Germán Herrera via time-nuts <
time-nuts@lists.febo.com> wrote:

Hi John

Probably a little overkill, but I have good experience with the Mini-Box
OpenUPS boards (the original, one not the OpenUPS2). It can be setup
with multiple cell chemistries, does balancing, has wide input/output
voltage, 6A (10A peak) output current, etc.. Only issue (beside cost) is
that it's switching, so maybe the added noise makes this a no-go.

BR, German

On 2024-05-26 11:39, John Ackermann N8UR via time-nuts wrote:

I need to replace the batteries in my 28 VDC power distribution system
in the clock room.  It's currently two series 12V AGM batteries with an
IOTA Engineering float charger.

This system has two purposes: (a) primary power for some OCXOs and
other gear; and (b) failover power for some AC/DC gear like HP
standards. Under normal conditions, power draw is 2 or 3 amps.  During
mains outage, it could reach 10 amps.  Now that I have a house
generator, long run-time isn't a big issue so 25 Ah or so of capacity
is plenty.

I haven't explored LiFePo4 batteries until now, and I'm having trouble
finding a charger that can provide significant continuous load current
while maintaining a battery floated across the line.  Does anyone have
recommendations for something like this?

Thanks,
John


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com

All -- thanks for the responses! They've been very helpful. Just to summarize a couple of interesting/important things I've learned: * Don't confuse generic "lithium" batteries with the specific LiFePo4 type -- the other/earlier types have significant safety issues that the newer technology greatly moderates. * I looked at inverter/charger options but most are much larger than I need (seems like 3KVA is about the smallest) and consequently a whole bunch more expensive. If you ordinarily have mains power available, a traditional UPS seems to do the same thing in more reasonable sizes and for less money. * Bob LaJeunesse suggested paralleling AC power supply with battery using Schottky diodes. That allows the battery charger to be whatever it needs to be without having to power the load as well. And it provides an additional redundancy in that you can disconnect the battery/charger for maintenance without affect the downstream gear. I like that idea a lot and think I will do something along those lines. Thanks! John ---- On 5/27/24 11:38, paul swed via time-nuts wrote: > Good morning to the group. Since this thread started I have been reading > about the LiFePo4 batteries. > They really can be treated much more like a traditional 12V battery in some > respects. It seems they come with a battery management > system internally. Price is easily 3-4X typical batteries. Though honestly > PB batteries are all over the place in cost. > Very hard to compare. > There are youtube videos of LiFePo4 tear downs and those are really > interesting in the wide range of mechanical construction. > By looking at the specs you have no idea what you are buying. Well the same > goes for PB batteries.... > John thanks for getting the mind working and relooking at the battery > technology. > Paul > WB8TSL > > On Mon, May 27, 2024 at 11:07 AM Germán Herrera via time-nuts < > time-nuts@lists.febo.com> wrote: > >> Hi John >> >> Probably a little overkill, but I have good experience with the Mini-Box >> OpenUPS boards (the original, one not the OpenUPS2). It can be setup >> with multiple cell chemistries, does balancing, has wide input/output >> voltage, 6A (10A peak) output current, etc.. Only issue (beside cost) is >> that it's switching, so maybe the added noise makes this a no-go. >> >> BR, German >> >> On 2024-05-26 11:39, John Ackermann N8UR via time-nuts wrote: >>> I need to replace the batteries in my 28 VDC power distribution system >>> in the clock room. It's currently two series 12V AGM batteries with an >>> IOTA Engineering float charger. >>> >>> This system has two purposes: (a) primary power for some OCXOs and >>> other gear; and (b) failover power for some AC/DC gear like HP >>> standards. Under normal conditions, power draw is 2 or 3 amps. During >>> mains outage, it could reach 10 amps. Now that I have a house >>> generator, long run-time isn't a big issue so 25 Ah or so of capacity >>> is plenty. >>> >>> I haven't explored LiFePo4 batteries until now, and I'm having trouble >>> finding a charger that can provide significant continuous load current >>> while maintaining a battery floated across the line. Does anyone have >>> recommendations for something like this? >>> >>> Thanks, >>> John >>> _______________________________________________ >>> time-nuts mailing list -- time-nuts@lists.febo.com >>> To unsubscribe send an email to time-nuts-leave@lists.febo.com >> _______________________________________________ >> time-nuts mailing list -- time-nuts@lists.febo.com >> To unsubscribe send an email to time-nuts-leave@lists.febo.com >> > _______________________________________________ > time-nuts mailing list -- time-nuts@lists.febo.com > To unsubscribe send an email to time-nuts-leave@lists.febo.com
WB
Wilko Bulte
Tue, May 28, 2024 9:01 AM

LiFePO4 batteries have a very steep cliff: a very flat voltage curve during discharge, followed by a sudden switch off performed by the BMS. So you cannot monitor battery state based on voltage.

I own a couple I use for /P hamradio. Experiences have been excellent.

Wilko

On 28 May 2024, at 10:22, John Ackermann N8UR via time-nuts time-nuts@lists.febo.com wrote:

All -- thanks for the responses!  They've been very helpful.

Just to summarize a couple of interesting/important things I've learned:

  • Don't confuse generic "lithium" batteries with the specific LiFePo4 type -- the other/earlier types have significant safety issues that the newer technology greatly moderates.

  • I looked at inverter/charger options but most are much larger than I need (seems like 3KVA is about the smallest) and consequently a whole bunch more expensive.  If you ordinarily have mains power available, a traditional UPS seems to do the same thing in more reasonable sizes and for less money.

  • Bob LaJeunesse suggested paralleling AC power supply with battery using Schottky diodes.  That allows the battery charger to be whatever it needs to be without having to power the load as well.  And it provides an additional redundancy in that you can disconnect the battery/charger for maintenance without affect the downstream gear.  I like that idea a lot and think I will do something along those lines.

Thanks!
John

On 5/27/24 11:38, paul swed via time-nuts wrote:
Good morning to the group. Since this thread started I have been reading
about the LiFePo4 batteries.
They really can be treated much more like a traditional 12V battery in some
respects. It seems they come with a battery management
system internally. Price is easily 3-4X typical batteries. Though honestly
PB batteries are all over the place in cost.
Very hard to compare.
There are youtube videos of LiFePo4 tear downs and those are really
interesting in the wide range of mechanical construction.
By looking at the specs you have no idea what you are buying. Well the same
goes for PB batteries....
John thanks for getting the mind working and relooking at the battery
technology.
Paul
WB8TSL

On Mon, May 27, 2024 at 11:07 AM Germán Herrera via time-nuts <
time-nuts@lists.febo.com> wrote:
Hi John

Probably a little overkill, but I have good experience with the Mini-Box
OpenUPS boards (the original, one not the OpenUPS2). It can be setup
with multiple cell chemistries, does balancing, has wide input/output
voltage, 6A (10A peak) output current, etc.. Only issue (beside cost) is
that it's switching, so maybe the added noise makes this a no-go.

BR, German

On 2024-05-26 11:39, John Ackermann N8UR via time-nuts wrote:

I need to replace the batteries in my 28 VDC power distribution system
in the clock room.  It's currently two series 12V AGM batteries with an
IOTA Engineering float charger.

This system has two purposes: (a) primary power for some OCXOs and
other gear; and (b) failover power for some AC/DC gear like HP
standards. Under normal conditions, power draw is 2 or 3 amps.  During
mains outage, it could reach 10 amps.  Now that I have a house
generator, long run-time isn't a big issue so 25 Ah or so of capacity
is plenty.

I haven't explored LiFePo4 batteries until now, and I'm having trouble
finding a charger that can provide significant continuous load current
while maintaining a battery floated across the line.  Does anyone have
recommendations for something like this?

Thanks,
John


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com

LiFePO4 batteries have a very steep cliff: a very flat voltage curve during discharge, followed by a sudden switch off performed by the BMS. So you cannot monitor battery state based on voltage. I own a couple I use for /P hamradio. Experiences have been excellent. Wilko > On 28 May 2024, at 10:22, John Ackermann N8UR via time-nuts <time-nuts@lists.febo.com> wrote: > > All -- thanks for the responses! They've been very helpful. > > Just to summarize a couple of interesting/important things I've learned: > > * Don't confuse generic "lithium" batteries with the specific LiFePo4 type -- the other/earlier types have significant safety issues that the newer technology greatly moderates. > > * I looked at inverter/charger options but most are much larger than I need (seems like 3KVA is about the smallest) and consequently a whole bunch more expensive. If you ordinarily have mains power available, a traditional UPS seems to do the same thing in more reasonable sizes and for less money. > > * Bob LaJeunesse suggested paralleling AC power supply with battery using Schottky diodes. That allows the battery charger to be whatever it needs to be without having to power the load as well. And it provides an additional redundancy in that you can disconnect the battery/charger for maintenance without affect the downstream gear. I like that idea a lot and think I will do something along those lines. > > Thanks! > John > ---- > >> On 5/27/24 11:38, paul swed via time-nuts wrote: >> Good morning to the group. Since this thread started I have been reading >> about the LiFePo4 batteries. >> They really can be treated much more like a traditional 12V battery in some >> respects. It seems they come with a battery management >> system internally. Price is easily 3-4X typical batteries. Though honestly >> PB batteries are all over the place in cost. >> Very hard to compare. >> There are youtube videos of LiFePo4 tear downs and those are really >> interesting in the wide range of mechanical construction. >> By looking at the specs you have no idea what you are buying. Well the same >> goes for PB batteries.... >> John thanks for getting the mind working and relooking at the battery >> technology. >> Paul >> WB8TSL >>> On Mon, May 27, 2024 at 11:07 AM Germán Herrera via time-nuts < >>> time-nuts@lists.febo.com> wrote: >>> Hi John >>> >>> Probably a little overkill, but I have good experience with the Mini-Box >>> OpenUPS boards (the original, one not the OpenUPS2). It can be setup >>> with multiple cell chemistries, does balancing, has wide input/output >>> voltage, 6A (10A peak) output current, etc.. Only issue (beside cost) is >>> that it's switching, so maybe the added noise makes this a no-go. >>> >>> BR, German >>> >>> On 2024-05-26 11:39, John Ackermann N8UR via time-nuts wrote: >>>> I need to replace the batteries in my 28 VDC power distribution system >>>> in the clock room. It's currently two series 12V AGM batteries with an >>>> IOTA Engineering float charger. >>>> >>>> This system has two purposes: (a) primary power for some OCXOs and >>>> other gear; and (b) failover power for some AC/DC gear like HP >>>> standards. Under normal conditions, power draw is 2 or 3 amps. During >>>> mains outage, it could reach 10 amps. Now that I have a house >>>> generator, long run-time isn't a big issue so 25 Ah or so of capacity >>>> is plenty. >>>> >>>> I haven't explored LiFePo4 batteries until now, and I'm having trouble >>>> finding a charger that can provide significant continuous load current >>>> while maintaining a battery floated across the line. Does anyone have >>>> recommendations for something like this? >>>> >>>> Thanks, >>>> John >>>> _______________________________________________ >>>> time-nuts mailing list -- time-nuts@lists.febo.com >>>> To unsubscribe send an email to time-nuts-leave@lists.febo.com >>> _______________________________________________ >>> time-nuts mailing list -- time-nuts@lists.febo.com >>> To unsubscribe send an email to time-nuts-leave@lists.febo.com >>> >> _______________________________________________ >> time-nuts mailing list -- time-nuts@lists.febo.com >> To unsubscribe send an email to time-nuts-leave@lists.febo.com > _______________________________________________ > time-nuts mailing list -- time-nuts@lists.febo.com > To unsubscribe send an email to time-nuts-leave@lists.febo.com
DD
Denis Dowling
Tue, May 28, 2024 9:06 AM

Instead of using Schotty diodes and possibly a relay a more modern
solution would be 2 ideal ideal diode circuits. Ideal diodes are simply
mosfets with an additional controller IC to switch them on as needed.
This removes most of the voltage drop of a diode and are they are very
robust in operation. I have used the LM74704 in a few designs. There are
also some modules available from ebay and other places if you don't want
to build the complete circuit.

Regards,
Denis

On 28/05/2024 11:52 am, John Ackermann N8UR via time-nuts wrote:

All -- thanks for the responses!  They've been very helpful.

Just to summarize a couple of interesting/important things I've learned:

*  Don't confuse generic "lithium" batteries with the specific LiFePo4
type -- the other/earlier types have significant safety issues that
the newer technology greatly moderates.

*  I looked at inverter/charger options but most are much larger than
I need (seems like 3KVA is about the smallest) and consequently a
whole bunch more expensive.  If you ordinarily have mains power
available, a traditional UPS seems to do the same thing in more
reasonable sizes and for less money.

*  Bob LaJeunesse suggested paralleling AC power supply with battery
using Schottky diodes.  That allows the battery charger to be whatever
it needs to be without having to power the load as well.  And it
provides an additional redundancy in that you can disconnect the
battery/charger for maintenance without affect the downstream gear.  I
like that idea a lot and think I will do something along those lines.

Thanks!
John

On 5/27/24 11:38, paul swed via time-nuts wrote:

Good morning to the group. Since this thread started I have been reading
about the LiFePo4 batteries.
They really can be treated much more like a traditional 12V battery
in some
respects. It seems they come with a battery management
system internally. Price is easily 3-4X typical batteries. Though
honestly
PB batteries are all over the place in cost.
Very hard to compare.
There are youtube videos of LiFePo4 tear downs and those are really
interesting in the wide range of mechanical construction.
By looking at the specs you have no idea what you are buying. Well
the same
goes for PB batteries....
John thanks for getting the mind working and relooking at the battery
technology.
Paul
WB8TSL

On Mon, May 27, 2024 at 11:07 AM Germán Herrera via time-nuts <
time-nuts@lists.febo.com> wrote:

Hi John

Probably a little overkill, but I have good experience with the
Mini-Box
OpenUPS boards (the original, one not the OpenUPS2). It can be setup
with multiple cell chemistries, does balancing, has wide input/output
voltage, 6A (10A peak) output current, etc.. Only issue (beside
cost) is
that it's switching, so maybe the added noise makes this a no-go.

BR, German

On 2024-05-26 11:39, John Ackermann N8UR via time-nuts wrote:

I need to replace the batteries in my 28 VDC power distribution system
in the clock room.  It's currently two series 12V AGM batteries
with an
IOTA Engineering float charger.

This system has two purposes: (a) primary power for some OCXOs and
other gear; and (b) failover power for some AC/DC gear like HP
standards. Under normal conditions, power draw is 2 or 3 amps.  During
mains outage, it could reach 10 amps.  Now that I have a house
generator, long run-time isn't a big issue so 25 Ah or so of capacity
is plenty.

I haven't explored LiFePo4 batteries until now, and I'm having trouble
finding a charger that can provide significant continuous load current
while maintaining a battery floated across the line.  Does anyone have
recommendations for something like this?

Thanks,
John


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com

Instead of using Schotty diodes and possibly a relay a more modern solution would be 2 ideal ideal diode circuits. Ideal diodes are simply mosfets with an additional controller IC to switch them on as needed. This removes most of the voltage drop of a diode and are they are very robust in operation. I have used the LM74704 in a few designs. There are also some modules available from ebay and other places if you don't want to build the complete circuit. Regards, Denis On 28/05/2024 11:52 am, John Ackermann N8UR via time-nuts wrote: > All -- thanks for the responses!  They've been very helpful. > > Just to summarize a couple of interesting/important things I've learned: > > *  Don't confuse generic "lithium" batteries with the specific LiFePo4 > type -- the other/earlier types have significant safety issues that > the newer technology greatly moderates. > > *  I looked at inverter/charger options but most are much larger than > I need (seems like 3KVA is about the smallest) and consequently a > whole bunch more expensive.  If you ordinarily have mains power > available, a traditional UPS seems to do the same thing in more > reasonable sizes and for less money. > > *  Bob LaJeunesse suggested paralleling AC power supply with battery > using Schottky diodes.  That allows the battery charger to be whatever > it needs to be without having to power the load as well.  And it > provides an additional redundancy in that you can disconnect the > battery/charger for maintenance without affect the downstream gear.  I > like that idea a lot and think I will do something along those lines. > > Thanks! > John > ---- > > On 5/27/24 11:38, paul swed via time-nuts wrote: >> Good morning to the group. Since this thread started I have been reading >> about the LiFePo4 batteries. >> They really can be treated much more like a traditional 12V battery >> in some >> respects. It seems they come with a battery management >> system internally. Price is easily 3-4X typical batteries. Though >> honestly >> PB batteries are all over the place in cost. >> Very hard to compare. >> There are youtube videos of LiFePo4 tear downs and those are really >> interesting in the wide range of mechanical construction. >> By looking at the specs you have no idea what you are buying. Well >> the same >> goes for PB batteries.... >> John thanks for getting the mind working and relooking at the battery >> technology. >> Paul >> WB8TSL >> >> On Mon, May 27, 2024 at 11:07 AM Germán Herrera via time-nuts < >> time-nuts@lists.febo.com> wrote: >> >>> Hi John >>> >>> Probably a little overkill, but I have good experience with the >>> Mini-Box >>> OpenUPS boards (the original, one not the OpenUPS2). It can be setup >>> with multiple cell chemistries, does balancing, has wide input/output >>> voltage, 6A (10A peak) output current, etc.. Only issue (beside >>> cost) is >>> that it's switching, so maybe the added noise makes this a no-go. >>> >>> BR, German >>> >>> On 2024-05-26 11:39, John Ackermann N8UR via time-nuts wrote: >>>> I need to replace the batteries in my 28 VDC power distribution system >>>> in the clock room.  It's currently two series 12V AGM batteries >>>> with an >>>> IOTA Engineering float charger. >>>> >>>> This system has two purposes: (a) primary power for some OCXOs and >>>> other gear; and (b) failover power for some AC/DC gear like HP >>>> standards. Under normal conditions, power draw is 2 or 3 amps.  During >>>> mains outage, it could reach 10 amps.  Now that I have a house >>>> generator, long run-time isn't a big issue so 25 Ah or so of capacity >>>> is plenty. >>>> >>>> I haven't explored LiFePo4 batteries until now, and I'm having trouble >>>> finding a charger that can provide significant continuous load current >>>> while maintaining a battery floated across the line.  Does anyone have >>>> recommendations for something like this? >>>> >>>> Thanks, >>>> John >>>> _______________________________________________ >>>> time-nuts mailing list -- time-nuts@lists.febo.com >>>> To unsubscribe send an email to time-nuts-leave@lists.febo.com >>> _______________________________________________ >>> time-nuts mailing list -- time-nuts@lists.febo.com >>> To unsubscribe send an email to time-nuts-leave@lists.febo.com >>> >> _______________________________________________ >> time-nuts mailing list -- time-nuts@lists.febo.com >> To unsubscribe send an email to time-nuts-leave@lists.febo.com > _______________________________________________ > time-nuts mailing list -- time-nuts@lists.febo.com > To unsubscribe send an email to time-nuts-leave@lists.febo.com
SC
Stephen C. Menasian
Tue, May 28, 2024 12:54 PM

Actually, you can monitor voltage to determine when to start charging. I
have a 36V, 80AH LiFePO4 battery for a 600 Watt solar panel setup. When
the voltage is 39.7 or more, the battery will reliably hold up overnight.
Below that, I put it (and the load) on the charger (an 8 Amp, max unit
supplied with the battery). At 36.5 Volts and below, immediate charge
is advised and at 36.0 Volts, it is necessary (under 3 hours left).

I have added a 36 Volt DC power distribution system to the house. 5 Volt DC-DC
converters at the endpoints and a centralized 12 Volt DC-DC
converter (with its output also distributed with the 36 Volts to the
various endpoints) complete the system.

On Tue,28 May 2024 11:01:01 +0200 Wilko Bulte
via time-nuts time-nuts@lists.febo.com wrote:

LiFePO4 batteries have a very steep cliff: a very flat voltage curve
during discharge, followed by a sudden switch off performed by the BMS.
So you cannot monitor battery state based on voltage.

I own a couple I use for /P hamradio. Experiences have been excellent.

Wilko

To unsubscribe send an email to time-nuts-leave@lists.febo.com

Actually, you can monitor voltage to determine when to start charging. I have a 36V, 80AH LiFePO4 battery for a 600 Watt solar panel setup. When the voltage is 39.7 or more, the battery will reliably hold up overnight. Below that, I put it (and the load) on the charger (an 8 Amp, max unit supplied with the battery). At 36.5 Volts and below, immediate charge is advised and at 36.0 Volts, it is necessary (under 3 hours left). I have added a 36 Volt DC power distribution system to the house. 5 Volt DC-DC converters at the endpoints and a centralized 12 Volt DC-DC converter (with its output also distributed with the 36 Volts to the various endpoints) complete the system. On Tue,28 May 2024 11:01:01 +0200 Wilko Bulte via time-nuts <time-nuts@lists.febo.com> wrote: > LiFePO4 batteries have a very steep cliff: a very flat voltage curve > during discharge, followed by a sudden switch off performed by the BMS. > So you cannot monitor battery state based on voltage. > > I own a couple I use for /P hamradio. Experiences have been excellent. > > Wilko > > To unsubscribe send an email to time-nuts-leave@lists.febo.com
JA
John Ackermann N8UR
Tue, May 28, 2024 3:50 PM

On 5/27/24 11:59, Tom Van Baak via time-nuts wrote:

I make
heavy use of Powerpole connectors for everything: batteries, clocks,
extension cables, and chargers.

I've been using PowerPoles on everything DC for years.  Color coding
and/or keying for different voltages is interesting.  Red is universally
used for 12V, and it seems that orange is common for 24V and that's what
I use.  Beyond that, it's a free-for-all.  I've been using a lot of 5V
lately for SDRs, RPis, and such and have standardized on green for that.
I currently don't have anything running on 48 volts so am not sure if
there's a standard for that.  However I'm currently using yellow for
variable-voltage power supplies and general-purpose leads to indicate
"check me first".

I tried using double conversion UPS systems but they were
expensive, noisy, and ate batteries.

When I built my current lab and had to put in AC power to various
places, I got a used 3.1KVA UPS with 220V input and split phase output,
and an external battery pack for extra run time.  It's semi-hardwired
into a closet in the basement with output going to a six 110V circuit
subpanel that drives outlets throughout the lab area.  It's "semi"
hardwired because there are RV-type mating connector pairs on input and
output that let the UPS be bypassed relatively easily.

That has worked very well, but after seven years all the batteries --
UPS, 24V, and 12V are about exhausted so it's a good time to re-engineer.

John

On 5/27/24 11:59, Tom Van Baak via time-nuts wrote: > I make > heavy use of Powerpole connectors for everything: batteries, clocks, > extension cables, and chargers. I've been using PowerPoles on everything DC for years. Color coding and/or keying for different voltages is interesting. Red is universally used for 12V, and it seems that orange is common for 24V and that's what I use. Beyond that, it's a free-for-all. I've been using a lot of 5V lately for SDRs, RPis, and such and have standardized on green for that. I currently don't have anything running on 48 volts so am not sure if there's a standard for that. However I'm currently using yellow for variable-voltage power supplies and general-purpose leads to indicate "check me first". > I tried using double conversion UPS systems but they were > expensive, noisy, and ate batteries. When I built my current lab and had to put in AC power to various places, I got a used 3.1KVA UPS with 220V input and split phase output, and an external battery pack for extra run time. It's semi-hardwired into a closet in the basement with output going to a six 110V circuit subpanel that drives outlets throughout the lab area. It's "semi" hardwired because there are RV-type mating connector pairs on input and output that let the UPS be bypassed relatively easily. That has worked very well, but after seven years all the batteries -- UPS, 24V, and 12V are about exhausted so it's a good time to re-engineer. John
RN
Robert Nickels
Tue, May 28, 2024 6:40 PM

On 5/28/2024 7:54 AM, Stephen C. Menasian via time-nuts wrote:

Actually, you can monitor voltage to determine when to start charging

In fact the  Li-Time 100A LiFePO4 battery I just got for my camper has
Bluetooth connectivity to the BCM, so  you can monitor state of charge
and other parameters at any time using an app on your phone.

73, Bob W9RAN

On 5/28/2024 7:54 AM, Stephen C. Menasian via time-nuts wrote: > Actually, you can monitor voltage to determine when to start charging In fact the  Li-Time 100A LiFePO4 battery I just got for my camper has Bluetooth connectivity to the BCM, so  you can monitor state of charge and other parameters at any time using an app on your phone. 73, Bob W9RAN
G
glenlist
Tue, May 28, 2024 7:47 PM

And LIFEPO4 12V 100AH  pre-made batteries  vary in quality

In general, the full encapsulated plastic nice looking types are built
with lots of B grade cylindrical cells.

The best are built with single prismatic cells. IE 4 cells for 12V , not
400 !

The cylindrical B grade cell type are about half the price, but they
never last as long.

Examples of quality battery brands  built with prismatic cells-

CALB, GBS, Thundersky. There's probably some US made, now, also.

On 29/05/2024 4:40 am, Robert Nickels via time-nuts wrote:

On 5/28/2024 7:54 AM, Stephen C

And LIFEPO4 12V 100AH  pre-made batteries  vary in quality In general, the full encapsulated plastic nice looking types are built with lots of B grade cylindrical cells. The best are built with single prismatic cells. IE 4 cells for 12V , not 400 ! The cylindrical B grade cell type are about half the price, but they never last as long. Examples of quality battery brands  built with prismatic cells- CALB, GBS, Thundersky. There's probably some US made, now, also. On 29/05/2024 4:40 am, Robert Nickels via time-nuts wrote: > On 5/28/2024 7:54 AM, Stephen C
BK
Bob kb8tq
Tue, May 28, 2024 10:09 PM

Hi

Ok, I have internet for at least a day ….

One example of a straight charger:

https://shop.pkys.com/ip44-charger-12-30-1+1

No, still not cheap, but not as wild as a 2KW hybrid.

https://shop.pkys.com/multiplus-12-2000-80-50-12vdc-120vac-ul

The gotcha with the diode approach is the inrush current on connect / disconnect. The diodes need to be pretty beefy to handle the typical surge.

Since the typical LiFePO4 has a BMS in it, the real point is hitting some very specific voltages. You need (say)  > 14. 25V and < 14.55V for the top end of your charge cycle. You need > 13.55 and < 13.75 for the “idle”part of the cycle. The BMS should take care of low voltage cutoff and it also should handle cell to cell equalization. The BMS also takes care of odd things like shorts ….

I’ve been running LiFePO4’s in the RV’s for about 7 years now. They do a very good job. I also run them at home for backup. Why?

  1. They charge quickly. There is no “long tail” in the charge profile.

  2. They hold charge very well ( like for a year …).

  3. There is no outgassing to worry about

  4. You get 100% of the “label amp hours” as opposed to roughy 50% for lead acid.

  5. Cost wise, they beat good AGM’s in terms of cost for usable capacity.

Fun !!

Bob

On May 27, 2024, at 10:52 PM, John Ackermann N8UR via time-nuts time-nuts@lists.febo.com wrote:

All -- thanks for the responses!  They've been very helpful.

Just to summarize a couple of interesting/important things I've learned:

  • Don't confuse generic "lithium" batteries with the specific LiFePo4 type -- the other/earlier types have significant safety issues that the newer technology greatly moderates.

  • I looked at inverter/charger options but most are much larger than I need (seems like 3KVA is about the smallest) and consequently a whole bunch more expensive.  If you ordinarily have mains power available, a traditional UPS seems to do the same thing in more reasonable sizes and for less money.

  • Bob LaJeunesse suggested paralleling AC power supply with battery using Schottky diodes.  That allows the battery charger to be whatever it needs to be without having to power the load as well.  And it provides an additional redundancy in that you can disconnect the battery/charger for maintenance without affect the downstream gear.  I like that idea a lot and think I will do something along those lines.

Thanks!
John

On 5/27/24 11:38, paul swed via time-nuts wrote:

Good morning to the group. Since this thread started I have been reading
about the LiFePo4 batteries.
They really can be treated much more like a traditional 12V battery in some
respects. It seems they come with a battery management
system internally. Price is easily 3-4X typical batteries. Though honestly
PB batteries are all over the place in cost.
Very hard to compare.
There are youtube videos of LiFePo4 tear downs and those are really
interesting in the wide range of mechanical construction.
By looking at the specs you have no idea what you are buying. Well the same
goes for PB batteries....
John thanks for getting the mind working and relooking at the battery
technology.
Paul
WB8TSL
On Mon, May 27, 2024 at 11:07 AM Germán Herrera via time-nuts <
time-nuts@lists.febo.com> wrote:

Hi John

Probably a little overkill, but I have good experience with the Mini-Box
OpenUPS boards (the original, one not the OpenUPS2). It can be setup
with multiple cell chemistries, does balancing, has wide input/output
voltage, 6A (10A peak) output current, etc.. Only issue (beside cost) is
that it's switching, so maybe the added noise makes this a no-go.

BR, German

On 2024-05-26 11:39, John Ackermann N8UR via time-nuts wrote:

I need to replace the batteries in my 28 VDC power distribution system
in the clock room.  It's currently two series 12V AGM batteries with an
IOTA Engineering float charger.

This system has two purposes: (a) primary power for some OCXOs and
other gear; and (b) failover power for some AC/DC gear like HP
standards. Under normal conditions, power draw is 2 or 3 amps.  During
mains outage, it could reach 10 amps.  Now that I have a house
generator, long run-time isn't a big issue so 25 Ah or so of capacity
is plenty.

I haven't explored LiFePo4 batteries until now, and I'm having trouble
finding a charger that can provide significant continuous load current
while maintaining a battery floated across the line.  Does anyone have
recommendations for something like this?

Thanks,
John


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com

Hi Ok, I have internet for at least a day …. One example of a straight charger: https://shop.pkys.com/ip44-charger-12-30-1+1 No, still not cheap, but not as wild as a 2KW hybrid. https://shop.pkys.com/multiplus-12-2000-80-50-12vdc-120vac-ul The gotcha with the diode approach is the inrush current on connect / disconnect. The diodes need to be pretty beefy to handle the typical surge. Since the typical LiFePO4 has a BMS in it, the real point is hitting some very specific voltages. You need (say) > 14. 25V and < 14.55V for the top end of your charge cycle. You need > 13.55 and < 13.75 for the “idle”part of the cycle. The BMS *should* take care of low voltage cutoff and it also should handle cell to cell equalization. The BMS also takes care of odd things like shorts …. I’ve been running LiFePO4’s in the RV’s for about 7 years now. They do a very good job. I also run them at home for backup. Why? 1) They charge quickly. There is no “long tail” in the charge profile. 2) They hold charge very well ( like for a year …). 3) There is no outgassing to worry about 4) You get 100% of the “label amp hours” as opposed to roughy 50% for lead acid. 5) Cost wise, they beat good AGM’s in terms of cost for usable capacity. Fun !! Bob > On May 27, 2024, at 10:52 PM, John Ackermann N8UR via time-nuts <time-nuts@lists.febo.com> wrote: > > All -- thanks for the responses! They've been very helpful. > > Just to summarize a couple of interesting/important things I've learned: > > * Don't confuse generic "lithium" batteries with the specific LiFePo4 type -- the other/earlier types have significant safety issues that the newer technology greatly moderates. > > * I looked at inverter/charger options but most are much larger than I need (seems like 3KVA is about the smallest) and consequently a whole bunch more expensive. If you ordinarily have mains power available, a traditional UPS seems to do the same thing in more reasonable sizes and for less money. > > * Bob LaJeunesse suggested paralleling AC power supply with battery using Schottky diodes. That allows the battery charger to be whatever it needs to be without having to power the load as well. And it provides an additional redundancy in that you can disconnect the battery/charger for maintenance without affect the downstream gear. I like that idea a lot and think I will do something along those lines. > > Thanks! > John > ---- > > On 5/27/24 11:38, paul swed via time-nuts wrote: >> Good morning to the group. Since this thread started I have been reading >> about the LiFePo4 batteries. >> They really can be treated much more like a traditional 12V battery in some >> respects. It seems they come with a battery management >> system internally. Price is easily 3-4X typical batteries. Though honestly >> PB batteries are all over the place in cost. >> Very hard to compare. >> There are youtube videos of LiFePo4 tear downs and those are really >> interesting in the wide range of mechanical construction. >> By looking at the specs you have no idea what you are buying. Well the same >> goes for PB batteries.... >> John thanks for getting the mind working and relooking at the battery >> technology. >> Paul >> WB8TSL >> On Mon, May 27, 2024 at 11:07 AM Germán Herrera via time-nuts < >> time-nuts@lists.febo.com> wrote: >>> Hi John >>> >>> Probably a little overkill, but I have good experience with the Mini-Box >>> OpenUPS boards (the original, one not the OpenUPS2). It can be setup >>> with multiple cell chemistries, does balancing, has wide input/output >>> voltage, 6A (10A peak) output current, etc.. Only issue (beside cost) is >>> that it's switching, so maybe the added noise makes this a no-go. >>> >>> BR, German >>> >>> On 2024-05-26 11:39, John Ackermann N8UR via time-nuts wrote: >>>> I need to replace the batteries in my 28 VDC power distribution system >>>> in the clock room. It's currently two series 12V AGM batteries with an >>>> IOTA Engineering float charger. >>>> >>>> This system has two purposes: (a) primary power for some OCXOs and >>>> other gear; and (b) failover power for some AC/DC gear like HP >>>> standards. Under normal conditions, power draw is 2 or 3 amps. During >>>> mains outage, it could reach 10 amps. Now that I have a house >>>> generator, long run-time isn't a big issue so 25 Ah or so of capacity >>>> is plenty. >>>> >>>> I haven't explored LiFePo4 batteries until now, and I'm having trouble >>>> finding a charger that can provide significant continuous load current >>>> while maintaining a battery floated across the line. Does anyone have >>>> recommendations for something like this? >>>> >>>> Thanks, >>>> John >>>> _______________________________________________ >>>> time-nuts mailing list -- time-nuts@lists.febo.com >>>> To unsubscribe send an email to time-nuts-leave@lists.febo.com >>> _______________________________________________ >>> time-nuts mailing list -- time-nuts@lists.febo.com >>> To unsubscribe send an email to time-nuts-leave@lists.febo.com >>> >> _______________________________________________ >> time-nuts mailing list -- time-nuts@lists.febo.com >> To unsubscribe send an email to time-nuts-leave@lists.febo.com > _______________________________________________ > time-nuts mailing list -- time-nuts@lists.febo.com > To unsubscribe send an email to time-nuts-leave@lists.febo.com
loading...