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Source of small quantities of teflon insulated thermal wires for cavity heating?

UK
Ulf Kylenfall
Tue, Feb 6, 2024 3:01 PM

Dear time nuts.
In need of teflon insulated kanthal or NiCr wire for cavity heating.

Are there any known sources that can supply quantities in the order of 10-50 meters?
Regards
Ulf KylenfallOnsala, Sweden.

Dear time nuts. In need of teflon insulated kanthal or NiCr wire for cavity heating. Are there any known sources that can supply quantities in the order of 10-50 meters? Regards Ulf KylenfallOnsala, Sweden.
MB
Martin Bertges
Tue, Feb 6, 2024 4:11 PM

Dear time nuts.
In need of teflon insulated kanthal or NiCr wire for cavity heating.

Are there any known sources that can supply quantities in the order of 10-50 meters?
Regards
Ulf KylenfallOnsala, Sweden.


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Hi Ulf, Like these ? https://shop.hightechflon.com/NiCr-PTFE-Trenndraht-0,70-mm-rund-gruen-Nickel-Chrom-PTFE-beschichtet/Page-16-1-120-7401.aspx?gad_source=1&gclid=EAIaIQobChMIjvPg74uXhAMVjxoGAB2YOgCkEAQYASABEgKwSPD_BwE https://www.ampul.eu/de/fuhrer/4826-2538-heizkabel-14-mm-5-48-v-dc-teflon?SubmitCurrency=1&id_currency=2&gad_source=1&gclid=EAIaIQobChMIjvPg74uXhAMVjxoGAB2YOgCkEAQYAyABEgIWX_D_BwE#/623-widerstandsheizkabel-03_ohm_m Regards, Martin Bertges, Germany On 2/6/24 16:01, Ulf Kylenfall via time-nuts wrote: > Dear time nuts. > In need of teflon insulated kanthal or NiCr wire for cavity heating. > > Are there any known sources that can supply quantities in the order of 10-50 meters? > Regards > Ulf KylenfallOnsala, Sweden. > > > _______________________________________________ > time-nuts mailing list -- time-nuts@lists.febo.com > To unsubscribe send an email to time-nuts-leave@lists.febo.com
JL
Jim Lux
Tue, Feb 6, 2024 8:36 PM

I don't know that I've ever seen PTFE insulated resistance wire. 10-50 meters is pretty long, so you probably can't do it by sliding a PTFE sleeve over the wire. 
I have seen references to wire that is 377 ohms/square in antenna testing, but I'm pretty sure that was "fabricated by the experimentalist" using something like "space cloth" (paper with a 377 ohm/square resistance). 

You could call or write a company like MWS (https://mwswire.com/). They do custom wire all the time in all sorts of weird configurations. They definitely have resistance wire (about 20 different kinds), and I know they do custom coatings (the data sheet says bare or insulated), but I don't know about PTFE.  They sell PTFE/Polyimide tubing from Elektrisola Medical Technologies.  

They definitely do small production runs (although it might be expensive).  

PTFE insulated wire in general is easy, so if you can find a company that does the "coating" they should be able to do a run with whatever wire you want.   

An interesting problem.  FWIW, a more common way to make heaters like this is to combine flat conductors with a substrate. Either evaporate it on with a mask, or coat a whole layer, then etch it. Adhering to PTFE is kind of a problem, but they could probably roll a flat sheet, lay the foil over the top, etch the right pattern, then lay another sheet, and thermally bond it as a unit. I'd think that something like polyimide (Kapton) would be more common.

On Tue, 6 Feb 2024 15:01:43 +0000 (UTC), Ulf Kylenfall via time-nuts time-nuts@lists.febo.com wrote:

Dear time nuts.
In need of teflon insulated kanthal or NiCr wire for cavity heating.

Are there any known sources that can supply quantities in the order of 10-50 meters?
Regards
Ulf KylenfallOnsala, Sweden.


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com
 

I don't know that I've ever seen PTFE insulated resistance wire. 10-50 meters is pretty long, so you probably can't do it by sliding a PTFE sleeve over the wire.  I have seen references to wire that is 377 ohms/square in antenna testing, but I'm pretty sure that was "fabricated by the experimentalist" using something like "space cloth" (paper with a 377 ohm/square resistance).  You could call or write a company like MWS (https://mwswire.com/). They do custom wire all the time in all sorts of weird configurations. They definitely have resistance wire (about 20 different kinds), and I know they do custom coatings (the data sheet says bare or insulated), but I don't know about PTFE.  They sell PTFE/Polyimide tubing from Elektrisola Medical Technologies.   They definitely do small production runs (although it might be expensive).   PTFE insulated wire in general is easy, so if you can find a company that does the "coating" they should be able to do a run with whatever wire you want.    An interesting problem.  FWIW, a more common way to make heaters like this is to combine flat conductors with a substrate. Either evaporate it on with a mask, or coat a whole layer, then etch it. Adhering to PTFE is kind of a problem, but they could probably roll a flat sheet, lay the foil over the top, etch the right pattern, then lay another sheet, and thermally bond it as a unit. I'd think that something like polyimide (Kapton) would be more common. On Tue, 6 Feb 2024 15:01:43 +0000 (UTC), Ulf Kylenfall via time-nuts <time-nuts@lists.febo.com> wrote: Dear time nuts. In need of teflon insulated kanthal or NiCr wire for cavity heating. Are there any known sources that can supply quantities in the order of 10-50 meters? Regards Ulf KylenfallOnsala, Sweden. _______________________________________________ time-nuts mailing list -- time-nuts@lists.febo.com To unsubscribe send an email to time-nuts-leave@lists.febo.com  
AK
Andrew Kalman
Wed, Feb 7, 2024 4:24 PM

PTFE / Teflon will creep over time when used as a wire insulator.

I've purchased Kapton-coated wire from
https://www.accuglassproducts.com/wire-and-cable/kapton-insulated many
times -- good stuff.

--Andrew


Andrew E. Kalman, Ph.D.

On Tue, Feb 6, 2024 at 12:36 PM Jim Lux via time-nuts <
time-nuts@lists.febo.com> wrote:

I don't know that I've ever seen PTFE insulated resistance wire. 10-50
meters is pretty long, so you probably can't do it by sliding a PTFE sleeve
over the wire.
I have seen references to wire that is 377 ohms/square in antenna testing,
but I'm pretty sure that was "fabricated by the experimentalist" using
something like "space cloth" (paper with a 377 ohm/square resistance).

You could call or write a company like MWS (https://mwswire.com/). They
do custom wire all the time in all sorts of weird configurations. They
definitely have resistance wire (about 20 different kinds), and I know they
do custom coatings (the data sheet says bare or insulated), but I don't
know about PTFE.  They sell PTFE/Polyimide tubing from Elektrisola Medical
Technologies.

They definitely do small production runs (although it might be
expensive).

PTFE insulated wire in general is easy, so if you can find a company that
does the "coating" they should be able to do a run with whatever wire you
want.

An interesting problem.  FWIW, a more common way to make heaters like this
is to combine flat conductors with a substrate. Either evaporate it on with
a mask, or coat a whole layer, then etch it. Adhering to PTFE is kind of a
problem, but they could probably roll a flat sheet, lay the foil over the
top, etch the right pattern, then lay another sheet, and thermally bond it
as a unit. I'd think that something like polyimide (Kapton) would be more
common.

On Tue, 6 Feb 2024 15:01:43 +0000 (UTC), Ulf Kylenfall via time-nuts <
time-nuts@lists.febo.com> wrote:

Dear time nuts.
In need of teflon insulated kanthal or NiCr wire for cavity heating.

Are there any known sources that can supply quantities in the order of
10-50 meters?
Regards
Ulf KylenfallOnsala, Sweden.


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com

PTFE / Teflon will creep over time when used as a wire insulator. I've purchased Kapton-coated wire from https://www.accuglassproducts.com/wire-and-cable/kapton-insulated many times -- good stuff. --Andrew -------------------------------- Andrew E. Kalman, Ph.D. On Tue, Feb 6, 2024 at 12:36 PM Jim Lux via time-nuts < time-nuts@lists.febo.com> wrote: > > > > > I don't know that I've ever seen PTFE insulated resistance wire. 10-50 > meters is pretty long, so you probably can't do it by sliding a PTFE sleeve > over the wire. > I have seen references to wire that is 377 ohms/square in antenna testing, > but I'm pretty sure that was "fabricated by the experimentalist" using > something like "space cloth" (paper with a 377 ohm/square resistance). > > You could call or write a company like MWS (https://mwswire.com/). They > do custom wire all the time in all sorts of weird configurations. They > definitely have resistance wire (about 20 different kinds), and I know they > do custom coatings (the data sheet says bare or insulated), but I don't > know about PTFE. They sell PTFE/Polyimide tubing from Elektrisola Medical > Technologies. > > They definitely do small production runs (although it might be > expensive). > > PTFE insulated wire in general is easy, so if you can find a company that > does the "coating" they should be able to do a run with whatever wire you > want. > > An interesting problem. FWIW, a more common way to make heaters like this > is to combine flat conductors with a substrate. Either evaporate it on with > a mask, or coat a whole layer, then etch it. Adhering to PTFE is kind of a > problem, but they could probably roll a flat sheet, lay the foil over the > top, etch the right pattern, then lay another sheet, and thermally bond it > as a unit. I'd think that something like polyimide (Kapton) would be more > common. > > > On Tue, 6 Feb 2024 15:01:43 +0000 (UTC), Ulf Kylenfall via time-nuts < > time-nuts@lists.febo.com> wrote: > > Dear time nuts. > In need of teflon insulated kanthal or NiCr wire for cavity heating. > > Are there any known sources that can supply quantities in the order of > 10-50 meters? > Regards > Ulf KylenfallOnsala, Sweden. > > > _______________________________________________ > time-nuts mailing list -- time-nuts@lists.febo.com > To unsubscribe send an email to time-nuts-leave@lists.febo.com > > > > > _______________________________________________ > time-nuts mailing list -- time-nuts@lists.febo.com > To unsubscribe send an email to time-nuts-leave@lists.febo.com
O
Oz-in-DFW
Wed, Feb 7, 2024 4:55 PM

On 2/6/2024 2:36 PM, Jim Lux via time-nuts wrote:

I have seen references to wire that is 377 ohms/square in antenna
testing, but I'm pretty sure that was "fabricated by the
experimentalist" using something like "space cloth" (paper with a 377
ohm/square resistance).

It's actually derived mathematically and has been verified by decades of
experience. It's a common class problem in EM fields classes.

--
mailto:lists@ozindfw.net  http://www.ozindfw.net
Oz;  POB 93167; Southlake, TX 76092 (Near DFW Airport)

If electricity comes from electrons, does morality come from morons?

On 2/6/2024 2:36 PM, Jim Lux via time-nuts wrote: > I have seen references to wire that is 377 ohms/square in antenna > testing, but I'm pretty sure that was "fabricated by the > experimentalist" using something like "space cloth" (paper with a 377 > ohm/square resistance). It's actually derived mathematically and has been verified by decades of experience. It's a common class problem in EM fields classes. -- mailto:lists@ozindfw.net http://www.ozindfw.net Oz; POB 93167; Southlake, TX 76092 (Near DFW Airport) If electricity comes from electrons, does morality come from morons?
MF
Michael Fahmie
Thu, Feb 8, 2024 2:24 AM

I've used fiberglass insulated thermocouple wire, the Constantin conductor
has plenty of resistance and the current can be fed back on the other
conductor to minimize inductance.
-Mike-

On Wed, Feb 7, 2024 at 5:40 AM Jim Lux via time-nuts <
time-nuts@lists.febo.com> wrote:

I don't know that I've ever seen PTFE insulated resistance wire. 10-50
meters is pretty long, so you probably can't do it by sliding a PTFE sleeve
over the wire.
I have seen references to wire that is 377 ohms/square in antenna testing,
but I'm pretty sure that was "fabricated by the experimentalist" using
something like "space cloth" (paper with a 377 ohm/square resistance).

You could call or write a company like MWS (https://mwswire.com/). They
do custom wire all the time in all sorts of weird configurations. They
definitely have resistance wire (about 20 different kinds), and I know they
do custom coatings (the data sheet says bare or insulated), but I don't
know about PTFE.  They sell PTFE/Polyimide tubing from Elektrisola Medical
Technologies.

They definitely do small production runs (although it might be
expensive).

PTFE insulated wire in general is easy, so if you can find a company that
does the "coating" they should be able to do a run with whatever wire you
want.

An interesting problem.  FWIW, a more common way to make heaters like this
is to combine flat conductors with a substrate. Either evaporate it on with
a mask, or coat a whole layer, then etch it. Adhering to PTFE is kind of a
problem, but they could probably roll a flat sheet, lay the foil over the
top, etch the right pattern, then lay another sheet, and thermally bond it
as a unit. I'd think that something like polyimide (Kapton) would be more
common.

On Tue, 6 Feb 2024 15:01:43 +0000 (UTC), Ulf Kylenfall via time-nuts <
time-nuts@lists.febo.com> wrote:

Dear time nuts.
In need of teflon insulated kanthal or NiCr wire for cavity heating.

Are there any known sources that can supply quantities in the order of
10-50 meters?
Regards
Ulf KylenfallOnsala, Sweden.


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com

I've used fiberglass insulated thermocouple wire, the Constantin conductor has plenty of resistance and the current can be fed back on the other conductor to minimize inductance. -Mike- On Wed, Feb 7, 2024 at 5:40 AM Jim Lux via time-nuts < time-nuts@lists.febo.com> wrote: > > > > > I don't know that I've ever seen PTFE insulated resistance wire. 10-50 > meters is pretty long, so you probably can't do it by sliding a PTFE sleeve > over the wire. > I have seen references to wire that is 377 ohms/square in antenna testing, > but I'm pretty sure that was "fabricated by the experimentalist" using > something like "space cloth" (paper with a 377 ohm/square resistance). > > You could call or write a company like MWS (https://mwswire.com/). They > do custom wire all the time in all sorts of weird configurations. They > definitely have resistance wire (about 20 different kinds), and I know they > do custom coatings (the data sheet says bare or insulated), but I don't > know about PTFE. They sell PTFE/Polyimide tubing from Elektrisola Medical > Technologies. > > They definitely do small production runs (although it might be > expensive). > > PTFE insulated wire in general is easy, so if you can find a company that > does the "coating" they should be able to do a run with whatever wire you > want. > > An interesting problem. FWIW, a more common way to make heaters like this > is to combine flat conductors with a substrate. Either evaporate it on with > a mask, or coat a whole layer, then etch it. Adhering to PTFE is kind of a > problem, but they could probably roll a flat sheet, lay the foil over the > top, etch the right pattern, then lay another sheet, and thermally bond it > as a unit. I'd think that something like polyimide (Kapton) would be more > common. > > > On Tue, 6 Feb 2024 15:01:43 +0000 (UTC), Ulf Kylenfall via time-nuts < > time-nuts@lists.febo.com> wrote: > > Dear time nuts. > In need of teflon insulated kanthal or NiCr wire for cavity heating. > > Are there any known sources that can supply quantities in the order of > 10-50 meters? > Regards > Ulf KylenfallOnsala, Sweden. > > > _______________________________________________ > time-nuts mailing list -- time-nuts@lists.febo.com > To unsubscribe send an email to time-nuts-leave@lists.febo.com > > > > > _______________________________________________ > time-nuts mailing list -- time-nuts@lists.febo.com > To unsubscribe send an email to time-nuts-leave@lists.febo.com