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TWL: Re: Battery charging

JF
Jim Fidler
Wed, Dec 3, 2003 4:12 AM

Andina

I don't understand what you are saying.

If I have one battery that is 100% charged, then anything above
the proper float voltage will overcharge it, won't it?

If it is in parallel with another battery that is 50% discharged
and connected to a multi-stage charger, won't the bulk and
acceptance charge voltages exceed the float voltage?

Wouldn't that overcharge the battery that started out at 100%?

Jim Fidler  "Fiddlesticks",  confused?



OOooo - that makes my electrolyte boil - its time that myth was put to
sleep, and double shame on Calder if he did say that. This is one of the
most common fairy tales I face on a daily basis. I should be directing my
service calls to Calder to answer if he is responsible for creating this
bloody mess.

OK, pay attention.

snip

Andina Foster,

Andina I don't understand what you are saying. If I have one battery that is 100% charged, then anything above the proper float voltage will overcharge it, won't it? If it is in parallel with another battery that is 50% discharged and connected to a multi-stage charger, won't the bulk and acceptance charge voltages exceed the float voltage? Wouldn't that overcharge the battery that started out at 100%? Jim Fidler "Fiddlesticks", confused? ---------------------------------------------------------------------------- ---- OOooo - that makes my electrolyte boil - its time that myth was put to sleep, and double shame on Calder if he did say that. This is one of the most common fairy tales I face on a daily basis. I should be directing my service calls to Calder to answer if he is responsible for creating this bloody mess. OK, pay attention. snip Andina Foster,
RR
Ron Rogers
Wed, Dec 3, 2003 4:30 AM

I really think that you guys should go to Andina's website and read what he
has to say. Although I'll stick to using only identical batteries in
parallel in a bank, I use a combiner and my shore powered charger will
handle three separate banks.

The starting "bank" is a single type 31 for a 4 cylinder, 240hp diesel.
Other bank is two T105 Trojans bought from same lot, same day.

Why do we get snagged on attempts to explain theoretically what is common
sense? Combiners make sense if you lack a dual output alternator. External
regulators make sense if you want to treat your batteries right underway.

When I was safety chair of a 52 boat sailing club, I had a radio technician
and his assistant check all VHF radios for output and SWR. With the
exception of 2 bad radios, all problems on the other boats were due to poor
voltage/current being delivered to the radio. Bad wiring and poor charging
arrangements were prevalent. One fellow improved his current by stepping on
the cabin sole!

There are some true technical disagreements among true experts, but no one
has suggested that combiners are bad, multiple output shore chargers and
alternators are bad, nor that multistage regulators are bad.

You pays your money and takes your choice. For those of you who can't
support my view, do what my Father and his fishing friends on Long Island
used to do - buy new 2 year warranty batteries every year. No problems mon.

Ron Rogers

I really think that you guys should go to Andina's website and read what he has to say. Although I'll stick to using only identical batteries in parallel in a bank, I use a combiner and my shore powered charger will handle three separate banks. The starting "bank" is a single type 31 for a 4 cylinder, 240hp diesel. Other bank is two T105 Trojans bought from same lot, same day. Why do we get snagged on attempts to explain theoretically what is common sense? Combiners make sense if you lack a dual output alternator. External regulators make sense if you want to treat your batteries right underway. When I was safety chair of a 52 boat sailing club, I had a radio technician and his assistant check all VHF radios for output and SWR. With the exception of 2 bad radios, all problems on the other boats were due to poor voltage/current being delivered to the radio. Bad wiring and poor charging arrangements were prevalent. One fellow improved his current by stepping on the cabin sole! There are some true technical disagreements among true experts, but no one has suggested that combiners are bad, multiple output shore chargers and alternators are bad, nor that multistage regulators are bad. You pays your money and takes your choice. For those of you who can't support my view, do what my Father and his fishing friends on Long Island used to do - buy new 2 year warranty batteries every year. No problems mon. Ron Rogers
A
Andina@yandina.com
Wed, Dec 3, 2003 4:39 AM

NO, Jim, it is no longer at 100% when you put them in parallel.  When you
put them in parallel, current flows from the fully charged one to the
discharged one.
The amount of this current is limited by the combiner to a safe level and it
may cycle on and off for a period of time until the charge levels are equal.
The combiner delivers a limited amount of amp-hours per minute until they
equalize.
The charge levels will equalize at some mid point that depends on the
relative capacities of the batteries.

From then on battery to battery current ceases.

And they share the incoming charge current so both remain at the same
percentage of charge all the way up to fully charged.

Andina Foster,
tech@yandina.com

Andina

I don't understand what you are saying.

If I have one battery that is 100% charged, then anything above
the proper float voltage will overcharge it, won't it?

If it is in parallel with another battery that is 50% discharged
and connected to a multi-stage charger, won't the bulk and
acceptance charge voltages exceed the float voltage?

Wouldn't that overcharge the battery that started out at 100%?

Jim Fidler  "Fiddlesticks",  confused?

NO, Jim, it is no longer at 100% when you put them in parallel. When you put them in parallel, current flows from the fully charged one to the discharged one. The amount of this current is limited by the combiner to a safe level and it may cycle on and off for a period of time until the charge levels are equal. The combiner delivers a limited amount of amp-hours per minute until they equalize. The charge levels will equalize at some mid point that depends on the relative capacities of the batteries. >From then on battery to battery current ceases. And they share the incoming charge current so both remain at the same percentage of charge all the way up to fully charged. Andina Foster, tech@yandina.com > Andina > > I don't understand what you are saying. > > If I have one battery that is 100% charged, then anything above > the proper float voltage will overcharge it, won't it? > > If it is in parallel with another battery that is 50% discharged > and connected to a multi-stage charger, won't the bulk and > acceptance charge voltages exceed the float voltage? > > Wouldn't that overcharge the battery that started out at 100%? > > > Jim Fidler "Fiddlesticks", confused? >
AJ
Arild Jensen
Wed, Dec 3, 2003 5:41 AM

Ron wrote:
-----Original Message-----
I really think that you guys should go to Andina's website and read what he
has to say.

Why do we get snagged on attempts to explain theoretically what is common
sense?

REPLY
I did, a long time ago and again this evening.
We get snagged with the real world suddenly smacks you from behind with a swift
back hand.

While working at Xantrex, I was tasked with looking into exactly this kind of
problem.
The dockside scuttlebutt  had it that  our chargers were boiling batteries.
In theory  it can't happen!  - or can it?

Turns out it can provided the user  happens to  do certain things and provided
that the wiring is not  according to the book and providing  lady luck has taken
a holiday. < grin >

The point being Andina's answer on the website is correct - provided certain
assumptions hold true.
But they don' always.

House banks are often depleted over several days between recharges.  This causes
an accumulation of sulfate which harden with time.
The sulfate created at the beginning of the depletion cycle  will be much harder
to  reverse than  recently  formed sulfate.

A start battery by comparison is rarely deeply depleted and is immediately
recharged  fully  when the engine runs.

Sulfate  causes the  internal  resistance of a battery to rise.
Therefore a deeply discharged battery may  have a low internal resistance except
when it is also badly sulfated  to the point it cannot  easily be recharged.
This now means the theoretical  example  given by Andina is disrupted  by an
unknown amount.

By now we al know that  charging many batteries in parallel  often results in
unequal charging.
Charger manufacturers have for some time now recommended that you "equalize"
the paralleled batteries to remove this sulfate so as to equalize the SG
readings in the  multiple cells wired in parallel.

A combiner places several batteries in parallel.
This is no different than wiring  batteries in parallel and the same sort of
result will come about over time.

Regards
Arild

Outgoing mail is certified Virus Free.
Checked by AVG anti-virus system (http://www.grisoft.com).
Version: 6.0.516 / Virus Database: 313 - Release Date: 9/1/2003

Ron wrote: -----Original Message----- I really think that you guys should go to Andina's website and read what he has to say. Why do we get snagged on attempts to explain theoretically what is common sense? REPLY I did, a long time ago and again this evening. We get snagged with the real world suddenly smacks you from behind with a swift back hand. While working at Xantrex, I was tasked with looking into exactly this kind of problem. The dockside scuttlebutt had it that our chargers were boiling batteries. In theory it can't happen! - or can it? Turns out it can provided the user happens to do certain things and provided that the wiring is not according to the book and providing lady luck has taken a holiday. < grin > The point being Andina's answer on the website is correct - provided certain assumptions hold true. But they don' always. House banks are often depleted over several days between recharges. This causes an accumulation of sulfate which harden with time. The sulfate created at the beginning of the depletion cycle will be much harder to reverse than recently formed sulfate. A start battery by comparison is rarely deeply depleted and is immediately recharged fully when the engine runs. Sulfate causes the internal resistance of a battery to rise. Therefore a deeply discharged battery may have a low internal resistance except when it is also badly sulfated to the point it cannot easily be recharged. This now means the theoretical example given by Andina is disrupted by an unknown amount. By now we al know that charging many batteries in parallel often results in unequal charging. Charger manufacturers have for some time now recommended that you "equalize" the paralleled batteries to remove this sulfate so as to equalize the SG readings in the multiple cells wired in parallel. A combiner places several batteries in parallel. This is no different than wiring batteries in parallel and the same sort of result will come about over time. Regards Arild --- Outgoing mail is certified Virus Free. Checked by AVG anti-virus system (http://www.grisoft.com). Version: 6.0.516 / Virus Database: 313 - Release Date: 9/1/2003
A
Andina@yandina.com
Wed, Dec 3, 2003 6:33 AM

Arild there are exceptions to most generalities.  You can find situations
where every thing presented on this subject may be debated.  But I have to
deal with hundreds of customers, who don't understand the fine ramifications
you are describing and I certainly don't need to confuse them any more than
they are.  The facts I'm presenting will apply to MOST situations.

However in many systems;  people - especially mechanics,  who really do

not

have a solid base in electrical theory, tend to use undersized wires which
causes a voltage drop  in the conductor during the charging voltage.
As the  voltage drop is proportional to current flow there is a voltage

gradient

from source to final destination.
This gradient does not have to be very much  only about half a volt,

namely the

difference between 14.1 and 13.6
Charger designers recognize this problems and some charger have remote

sensing.

This means that the charger  holds the voltage up until it sees the actual
sensed point  reach the threshold point.

The majority of chargers, especially shore power charger, sense voltage at
the charger terminals.  Only fancy regulators made to work with obsolete
diode isolators typically have an external sense.  So your argument about
resistances in the long runs to batteries doesn't affect 99.37% of the users
out there.  If the voltage at the charger is regulated to a safe level, you
can only have LOWER voltages at the batteries and unless there is something
wrong with the battery this won't overcharge it or gas it.
The wiring resistances don't lower the level of charge reached because as
the charging current drops to zero, so does the voltage drop along these
leads drop to zero as you get to a full charge, although it might lengthen
the charging time slightly.

Sulfate  causes the  internal  resistance of a battery to rise.
Therefore a deeply discharged battery may  have a low internal resistance

except

when it is also badly sulfated  to the point it cannot  easily be

recharged.

This now means the theoretical  example  given by Andina is disrupted  by

an

unknown amount.

True - batteries of different ages will have different characteristics but
it works out nicely that as their capacity goes down with age, their
internal resistance increases in proportion and they will still charge
according to the supplied voltage when in parallel.  There is little the
average person can do about it anyhow so little is gained by second order
factor analysis.  If it is "badly sulfated to the point it cannot easily be
recharged" then go get a new one.  My theoretical example is disrupted by
hundreds of obscure situations, including sinking.

By now we al know that  charging many batteries in parallel  often results

in

unequal charging.
Charger manufacturers have for some time now recommended that you

"equalize"

the paralleled batteries to remove this sulfate so as to equalize the SG
readings in the  multiple cells wired in parallel.

WAIT a minute here.  The "unequal charging" of cells is due to the fact that
the cells are in SERIES.  It has nothing to do with the fact that they are
in parallel.  You even have to equalize individual batteries that have never
been in parallel.  When you "equalize" a battery you force all the cells in
series to charge until they reach the gassing point so that they all have a
maximum charge.  Since each cell will have a slightly different capacity,
charging to "full voltage" will leave some cells with "higher than full" and
some with "lower than full" charge at the time when the total of all cells
reaches the optimum.  During equalizing you force excess current through the
fully charged cells (causing them to gas) but that current is still charging
the cells that had not reached a full charge until eventually they all gas.

Ron wrote:
-----Original Message-----
I really think that you guys should go to Andina's website and read what

he

has to say.

Correction - "and read what she has to say."

A combiner places several batteries in parallel.
This is no different than wiring  batteries in parallel and the same sort

of

result will come about over time.

I agree - this is not really a discussion of combiners but the ramifications
of charging in parallel irrespective of how they got that way.

Andina Foster,
tech@yandina.com

Arild there are exceptions to most generalities. You can find situations where every thing presented on this subject may be debated. But I have to deal with hundreds of customers, who don't understand the fine ramifications you are describing and I certainly don't need to confuse them any more than they are. The facts I'm presenting will apply to MOST situations. > However in many systems; people - especially mechanics, who really do not > have a solid base in electrical theory, tend to use undersized wires which > causes a voltage drop in the conductor during the charging voltage. > As the voltage drop is proportional to current flow there is a voltage gradient > from source to final destination. > This gradient does not have to be very much only about half a volt, namely the > difference between 14.1 and 13.6 > Charger designers recognize this problems and some charger have remote sensing. > This means that the charger holds the voltage up until it sees the actual > sensed point reach the threshold point. > The majority of chargers, especially shore power charger, sense voltage at the charger terminals. Only fancy regulators made to work with obsolete diode isolators typically have an external sense. So your argument about resistances in the long runs to batteries doesn't affect 99.37% of the users out there. If the voltage at the charger is regulated to a safe level, you can only have LOWER voltages at the batteries and unless there is something wrong with the battery this won't overcharge it or gas it. The wiring resistances don't lower the level of charge reached because as the charging current drops to zero, so does the voltage drop along these leads drop to zero as you get to a full charge, although it might lengthen the charging time slightly. > Sulfate causes the internal resistance of a battery to rise. > Therefore a deeply discharged battery may have a low internal resistance except > when it is also badly sulfated to the point it cannot easily be recharged. > This now means the theoretical example given by Andina is disrupted by an > unknown amount. > True - batteries of different ages will have different characteristics but it works out nicely that as their capacity goes down with age, their internal resistance increases in proportion and they will still charge according to the supplied voltage when in parallel. There is little the average person can do about it anyhow so little is gained by second order factor analysis. If it is "badly sulfated to the point it cannot easily be recharged" then go get a new one. My theoretical example is disrupted by hundreds of obscure situations, including sinking. > > By now we al know that charging many batteries in parallel often results in > unequal charging. > Charger manufacturers have for some time now recommended that you "equalize" > the paralleled batteries to remove this sulfate so as to equalize the SG > readings in the multiple cells wired in parallel. > WAIT a minute here. The "unequal charging" of cells is due to the fact that the cells are in SERIES. It has nothing to do with the fact that they are in parallel. You even have to equalize individual batteries that have never been in parallel. When you "equalize" a battery you force all the cells in series to charge until they reach the gassing point so that they all have a maximum charge. Since each cell will have a slightly different capacity, charging to "full voltage" will leave some cells with "higher than full" and some with "lower than full" charge at the time when the total of all cells reaches the optimum. During equalizing you force excess current through the fully charged cells (causing them to gas) but that current is still charging the cells that had not reached a full charge until eventually they all gas. > Ron wrote: > -----Original Message----- > I really think that you guys should go to Andina's website and read what he > has to say. > Correction - "and read what she has to say." > A combiner places several batteries in parallel. > This is no different than wiring batteries in parallel and the same sort of > result will come about over time. > I agree - this is not really a discussion of combiners but the ramifications of charging in parallel irrespective of how they got that way. Andina Foster, tech@yandina.com