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TWL: Helm Pump Repair Advice, Please

B
Browns5412@aol.com
Sun, Feb 15, 2004 5:13 PM

We have a leak in our Capilano upper helm pump. Bob on the Krogen at Ortega
Yacht Club Marina in Jacksonville gave me the number of C.L. Associates in Ft.
Lauderdale for new seals and info. I called and ordered a set of seals. Now
I'm ready to start. I believe we have transmission fluid in the system. I've
been advised to use hydraulic oil as the transmission fluid degrades the seals. I
have the three papers with instructions for installation, filling the system
and Fault tracing guidlines.

Does anyone have suggestions as to how to drain all of the transmission
fluid? Does it matter if all the fluid is out? The Uniflow Valve sits above the
Cylinder. The Valve looks to have a drain plug/hole. Do I need to disconnect the
hoses to the cylinder? Is there anything else I need to be aware of or
cautious about? Thank you.

Ted Brown
ACT I I - Albin 43 Sundeck
Currently at Sanford Boat Works and Marina
608 770 3068

We have a leak in our Capilano upper helm pump. Bob on the Krogen at Ortega Yacht Club Marina in Jacksonville gave me the number of C.L. Associates in Ft. Lauderdale for new seals and info. I called and ordered a set of seals. Now I'm ready to start. I believe we have transmission fluid in the system. I've been advised to use hydraulic oil as the transmission fluid degrades the seals. I have the three papers with instructions for installation, filling the system and Fault tracing guidlines. Does anyone have suggestions as to how to drain all of the transmission fluid? Does it matter if all the fluid is out? The Uniflow Valve sits above the Cylinder. The Valve looks to have a drain plug/hole. Do I need to disconnect the hoses to the cylinder? Is there anything else I need to be aware of or cautious about? Thank you. Ted Brown ACT I I - Albin 43 Sundeck Currently at Sanford Boat Works and Marina 608 770 3068
CC
Charles Culotta
Sun, Feb 15, 2004 6:24 PM

We have a leak in our Capilano upper helm pump.
Does anyone have suggestions as to how to drain all of the transmission
fluid?

Does it matter if all the fluid is out? The Uniflow Valve sits above the

Cylinder. The Valve looks to have a drain plug/hole.

Do I need to disconnect the

hoses to the cylinder?

I believe we have transmission fluid in the system. I've
been advised to use hydraulic oil as the transmission fluid degrades the
seals.
Is there anything else I need to be aware of or

cautious about?

Ted Brown,

I just  and I mean just did that.

First , since you are working on only the upper station you need NOT drain
all of the  TRANSMISSION fluid from the system. Just enough to not have any
in it when you disconnect the lines into it. Open the drain  hole on the
Uniflow valve and drain as much fluid as needed. If you were doing the lower
one, as I just did,  then more fluid must be removed ,that is, to below the
lower unit though not all the way down to the cylinder in the lazarette.
CAVEAT:  If you  have an autopilot, turn the valves to it OFF before you
start to drain fluid.
You need  not disconnect the cylinder.
When you begin to tear down the pump be very cautious as there are  SPRINGS
in the cylinders in the pump. Unless you are careful they will  pop out and
then you have the pleasure of  ( trying to ) find them.

About the  TRANSMISSION FLUID, just the opposite is true ,  TRANSMISSION
FLUID came  out  and that is what goes back in.
See the spec sheet on the unit.
Get a  gallon of fluid.
Fill a flip top  container with it to make filling  the reservoir a lot
easier I suggest  that you not use a funnel. I keep such a container full of
transmission fluid on brd at all times.
Upon  reinstallation pour in the new Transmission fluid while turning the
wheel constantly allowing the air to bubble out.

((I suggest that you cut the top off of a gallon milk jug and place this
with  newspapers under it under the helm pump. Also have a roll of paper
towels, for you will spill fluid and it will bubble out of the fill hole.))

Do  this in both directions, takes quite a while, until no more bubbles and
the wheel feels firm and comes to a stop in each direction.
Once you are  SURE  that all air is out then  open the valves to the auto
pilot.

CCC
M/V CC RIDER
CHARLES C. and PAT CULOTTA, Jr.
Patterson, La.
http://www.geocities.com/charlesculotta/

> We have a leak in our Capilano upper helm pump. > Does anyone have suggestions as to how to drain all of the transmission > fluid? Does it matter if all the fluid is out? The Uniflow Valve sits above the > Cylinder. The Valve looks to have a drain plug/hole. Do I need to disconnect the > hoses to the cylinder? I believe we have transmission fluid in the system. I've been advised to use hydraulic oil as the transmission fluid degrades the seals. Is there anything else I need to be aware of or > cautious about? Ted Brown, I just and I mean just did that. First , since you are working on only the upper station you need NOT drain all of the TRANSMISSION fluid from the system. Just enough to not have any in it when you disconnect the lines into it. Open the drain hole on the Uniflow valve and drain as much fluid as needed. If you were doing the lower one, as I just did, then more fluid must be removed ,that is, to below the lower unit though not all the way down to the cylinder in the lazarette. CAVEAT: If you have an autopilot, turn the valves to it OFF before you start to drain fluid. You need not disconnect the cylinder. When you begin to tear down the pump be very cautious as there are SPRINGS in the cylinders in the pump. Unless you are careful they will pop out and then you have the pleasure of ( trying to ) find them. About the TRANSMISSION FLUID, just the opposite is true , TRANSMISSION FLUID came out and that is what goes back in. See the spec sheet on the unit. Get a gallon of fluid. Fill a flip top container with it to make filling the reservoir a lot easier I suggest that you not use a funnel. I keep such a container full of transmission fluid on brd at all times. Upon reinstallation pour in the new Transmission fluid while turning the wheel constantly allowing the air to bubble out. ((I suggest that you cut the top off of a gallon milk jug and place this with newspapers under it under the helm pump. Also have a roll of paper towels, for you will spill fluid and it will bubble out of the fill hole.)) Do this in both directions, takes quite a while, until no more bubbles and the wheel feels firm and comes to a stop in each direction. Once you are SURE that all air is out then open the valves to the auto pilot. CCC M/V CC RIDER CHARLES C. and PAT CULOTTA, Jr. Patterson, La. http://www.geocities.com/charlesculotta/
MM
Mike Maurice
Sun, Feb 15, 2004 7:15 PM

Browns5412@aol.com
At 12:13 PM 2/15/04 -0500, you wrote:

We have a leak in our Capilano upper helm pump. Bob on the Krogen at Ortega
Yacht Club Marina in Jacksonville gave me the number of C.L. Associates in
Ft.

I would not change the fluid or flush it out unless absolutely necessary.
Transmission fluid
is just hydraulic fluid with anti foam, a dye and sometimes some detergent.
You don't need detergent.

If you have to flush the system, then I would replace with hydraulic,
especially if the factory recommends it.
Flushing the system is a major, messy job. It is actually a lot worse than
that.

I had a boat last summer that the Capillano system was so bad, that we had
to tie the upper helm wheel down so that it would not turn. Otherwise we
could not get any steering effort out of the lower station. This boat was
getting the flush and repair both pumps job.

These problems are generally caused by dirt in the system. The dirt most
likely gets in when the system is being topped up, but may have been in
their since the original installation. It pays to be careful of getting
dirt in the system when topping up.

If you have a helm station that is having a problem, try turning the helm
back and forth as violently as you can. Just enough to cause the pump to
toggle back and forth. This may dislodge the dirt, this may be effective
permanently.

The univalve is no longer being built, the functionality is built into the
newer helm pumps. It is getting harder to find tech support people who are
familiar with it.

Mike

Capt. Mike Maurice
Wilsonville, Oregon (Portland).

Browns5412@aol.com At 12:13 PM 2/15/04 -0500, you wrote: >We have a leak in our Capilano upper helm pump. Bob on the Krogen at Ortega >Yacht Club Marina in Jacksonville gave me the number of C.L. Associates in >Ft. I would not change the fluid or flush it out unless absolutely necessary. Transmission fluid is just hydraulic fluid with anti foam, a dye and sometimes some detergent. You don't need detergent. If you have to flush the system, then I would replace with hydraulic, especially if the factory recommends it. Flushing the system is a major, messy job. It is actually a lot worse than that. I had a boat last summer that the Capillano system was so bad, that we had to tie the upper helm wheel down so that it would not turn. Otherwise we could not get any steering effort out of the lower station. This boat was getting the flush and repair both pumps job. These problems are generally caused by dirt in the system. The dirt most likely gets in when the system is being topped up, but may have been in their since the original installation. It pays to be careful of getting dirt in the system when topping up. If you have a helm station that is having a problem, try turning the helm back and forth as violently as you can. Just enough to cause the pump to toggle back and forth. This may dislodge the dirt, this may be effective permanently. The univalve is no longer being built, the functionality is built into the newer helm pumps. It is getting harder to find tech support people who are familiar with it. Mike Capt. Mike Maurice Wilsonville, Oregon (Portland).
AJ
Arild Jensen
Sun, Feb 15, 2004 7:38 PM

Charles Culotta wrote:

Get a  gallon of fluid. Fill a flip top  container with it to make filling  the
reservoir a lot
easier I suggest  that you not use a funnel. I keep such a container full of
transmission fluid on brd at all times.
Upon  reinstallation pour in the new Transmission fluid while turning the
wheel constantly allowing the air to bubble out.

((I suggest that you cut the top off of a gallon milk jug and place this
with  newspapers under it under the helm pump. Also have a roll of paper
towels, for you will spill fluid and it will bubble out of the fill hole.))

REPLY

When I worked in a boast dealership we always had to  fill the hydraulic
steering systems on new boats.

A squeeze bottle fitted with a small diameter clear hose  from the spout to the
steering pump made  it easy to  avoid spills.
The trick was to  rotate the wheel at a rate to that just absorbs the oil being
squeezed in from the bottle.
This technique usually means you only need one paper towel to clean up any oil
drips.

The clear tube allowed you to see the oil flowing plus see any bubbles forming
when you relaxed the squeeze.
The thin flexible tube also made it easier to get into the tight spaces  that
does not allow free access on top with funnel and  large bottle.

Regards

Arid


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Charles Culotta wrote: Get a gallon of fluid. Fill a flip top container with it to make filling the reservoir a lot easier I suggest that you not use a funnel. I keep such a container full of transmission fluid on brd at all times. Upon reinstallation pour in the new Transmission fluid while turning the wheel constantly allowing the air to bubble out. ((I suggest that you cut the top off of a gallon milk jug and place this with newspapers under it under the helm pump. Also have a roll of paper towels, for you will spill fluid and it will bubble out of the fill hole.)) REPLY When I worked in a boast dealership we always had to fill the hydraulic steering systems on new boats. A squeeze bottle fitted with a small diameter clear hose from the spout to the steering pump made it easy to avoid spills. The trick was to rotate the wheel at a rate to that just absorbs the oil being squeezed in from the bottle. This technique usually means you only need one paper towel to clean up any oil drips. The clear tube allowed you to see the oil flowing plus see any bubbles forming when you relaxed the squeeze. The thin flexible tube also made it easier to get into the tight spaces that does not allow free access on top with funnel and large bottle. Regards Arid --- Outgoing mail is certified Virus Free. Checked by AVG anti-virus system (http://www.grisoft.com). Version: 6.0.555 / Virus Database: 347 - Release Date: 12/23/2003
AH
Alex Hirsekorn
Sun, Feb 15, 2004 10:59 PM

----- Original Message -----
From: Browns5412@aol.com

I believe we have transmission fluid in the system. I've
been advised to use hydraulic oil as the transmission fluid degrades

the seals.

Hi Ted,

You need to select the replacement fluid based on what YOUR manual
says. If you no longer have the manual you may be able to find it
here: http://www.seastarsteering.com
Basing your decision on the advice of people who may have a different
model than you or on what came out when you drained the system are
invitations to future problems.

In a pretty cursory look around this site, I found that some Capilano
units, such as the 1250V and 1275V systems, call for ATF while others,
like the 1350 system, call for an ISO VG 32 Turbine oil. [Actually,
they describe it as SAE 10 Turbine oil which is incorrect
nomenclature.]

There IS an important difference between ATF and Turbine oil that has
a direct bearing on your situation and the stories that you've
mentioned about seal damage. ATF is designed to impart a controlled
amount of swelling in certain seal materials; those materials will
typically experience some shrinkage in the presence of turbine oil.
Basically, if your seals shrink when they're not supposed to they can
leak while unexpected swelling can lead to excessive wear.

The underlying reason for this swelling or shrinking is related to the
presence or absence of Napthenic base stock in the finished product.
I've posted explanations of this in the past so I won't bore you with
it here. The important thing is that your system was designed with a
specific fluid in mind and you will be best served to use only that
fluid.

Shrunkenly yours,

Alex

----- Original Message ----- From: <Browns5412@aol.com> > I believe we have transmission fluid in the system. I've > been advised to use hydraulic oil as the transmission fluid degrades the seals. Hi Ted, You need to select the replacement fluid based on what YOUR manual says. If you no longer have the manual you may be able to find it here: http://www.seastarsteering.com Basing your decision on the advice of people who may have a different model than you or on what came out when you drained the system are invitations to future problems. In a pretty cursory look around this site, I found that some Capilano units, such as the 1250V and 1275V systems, call for ATF while others, like the 1350 system, call for an ISO VG 32 Turbine oil. [Actually, they describe it as SAE 10 Turbine oil which is incorrect nomenclature.] There IS an important difference between ATF and Turbine oil that has a direct bearing on your situation and the stories that you've mentioned about seal damage. ATF is designed to impart a controlled amount of swelling in certain seal materials; those materials will typically experience some shrinkage in the presence of turbine oil. Basically, if your seals shrink when they're not supposed to they can leak while unexpected swelling can lead to excessive wear. The underlying reason for this swelling or shrinking is related to the presence or absence of Napthenic base stock in the finished product. I've posted explanations of this in the past so I won't bore you with it here. The important thing is that your system was designed with a specific fluid in mind and you will be best served to use only that fluid. Shrunkenly yours, Alex