Magnus,
At 6:02 PM +0000 1/10/09, time-nuts-request@febo.com wrote:
Message: 4
Date: Sat, 10 Jan 2009 19:02:09 +0100
From: Magnus Danielson magnus@rubidium.dyndns.org
Subject: Re: [time-nuts] Standards sought for immunity of shielded
cable links to power-frequency ground loops
To: Discussion of precise time and frequency measurement
time-nuts@febo.com
Joe,
For digital signals (1PPS, various triggers), it's RS422 over 100 ohm
twinax (fancy shielded twisted pair).
The 10 MHz sinewave is sent over a pair of 50 ohm coax links, with the
signals 180 degrees out of phase. This is acheived with a pair of hybrid
transformers which convert from one-cable to two-cable and then back to
one-cable, where all cables are 50 ohm coax.
OUCH! The trouble with that arrangement is that the coax cables MUST be
twisted or else H-fields will induce differential mode current. It will
induce current into both directions which through the 180 degree will
not cancel but add up. The 0/180 degree arrangement will save you from
common mode problems. You would prefer a twisted cable over a twisted
cable pair, as the later allows for installation procedure errors to
have huge impact and the twisting properties will not be as good either
and thus compromising the quality. A single ended coax is not as
sensitive to H fields to induce diffrential currents, but can have some
other problems.
You are right about the twisting. The cables are close and parallel,
and ground offsets are the big problem, versus magnetic fields.
I just want you to end up having that trouble instead. I think you
should consider a shielded twisted pair instead. Use the transformer to
go between 50 Ohm and 100-110 Ohm while also getting the common mode
isolation. A double-transformer approach can be used in which the
launch/receive-transformer has a center tap on the "inside" which is
wired to local ground (needs to be very low impedance). This improves
capacitive isolation for common mode currents. The inner transformers do
impedance matching. This is really an alternative to getting isolation
transformers, it might even be cheaper. Dual-shielded isolation
transformers is better thought, as capacitive coupling as spread out
over the coil is always terminated to each side own shield which reduces
common-mode to diffrential mode conversion.
The engineer wanted to use catalog components, which means
connectorized hybrid transformers, probably from Minicircuits or the
like. He did use real twinax elsewhere, and the hum pickup issue
has occurred to him.
The connectors are Type N, and the cable will be some kind of robust
double-shielded flexible type. He may already be twisting the two
cables, which are about 30 meters long.
My worry was that the ground currents might be enough to saturate the
tiny ferrite cores in the hybrid transformers. The engineer's
reaction to this was on the following day to say that if this turns
out to be a problem, he will add DC blocks. This would have to be
the kind that blocks both center and shield paths.
I have a bit hard [time] to realize how the common mode ground current would
saturate the hybrid transformers unless the current is so high that the
asymmetry in the transformers helps. Some form of DC blocker or LF
current limiting may be wise thought.
The 60 Hz limit in MIL-STD-461 CS109 is one amp (120 dB over one
microamp). The EMI guy said that this limit was arrived at for
submarines in the 1970s, and the currents were primarily due to
charging currents from capacitor-input power supplies, and the like.
What saves us with the hybrids is that while the cores are small, the
windings might have five turns, so it will take a very substantial
current to have any effect, and the winding will blow out first.
The problem is that the radar and the ship are not yet built, so we
cannot yet make tests.
So much better. You have a chance to get things right before it is too
late and too expensive.
Yes and no. The drawings are done long before, and change is
painful. But necessary.
I am sure we can send a sub to sink it late if needed.
I'm not sure that solves the problem, but it certainly eliminates the problem.
energy straight through and allow for a higher resistive path for the
low frequency energy.
The ground grid impedance between any two points is well less than one
ohm, so 100 ohms will pretty much abolish all ground loops. I've used 10
ohms in like labs, with success. I'll grant that this would
not work with
long wires outside.
Should be sufficient then. But remember that capacitive coupling helps
you in the RF area and impulse protection.
True.
The reason I keep mentioning it is since that it is easy to focus and
make a design "optimum" for one case and forgetting about other aspects.
Signal integrity, safety and EMC needs too be considered at the same time.
Can't say that I much worry about such things in lab setups. As I
said, the 100 ohm resistor works fine, but there are lots of places I
would not do it that way.
By the way, I also finally talked to one of our most
experienced EMI/EMC
engineers. He suggested using MIL-STD-461 test CS109, even though CS109
was developed for enclosures. It turns out he was involved in
developing
CS109 when he worked for the US Navy.
Need to look it up. Never had to do any of the MIL-STD-461 stuff.
It's available for free on the web.
https://acc.dau.mil/CommunityBrowser.aspx?id=127373
Another site which can't keep their certs up-to-date.
I got the same message, but the certificate was still current (just
looked - expires in June 2009). I suspect that the real problem is
that US DoD has its own certificate authority, and does not use
Verisign et al, and the browser maker forgot to include DoD.
By looking at it, it seems reasonably to use that or some suitable
variant. Notice how the 10 MHz input/out wires is not included so some
adaptation would be required. Essentially one where the 10 MHz generator
is floating through isolation transformer and the current is induced on
the generator ground.
Or just use a heavy filament transformer driven by a variac to pull
up to ten amps through the shield. What then floats is the secondary
of the transformer. If it's necessary to isolate the oscillator or
distribution amplifier, use a DC block that breaks both center and
shield with capacitors. Or use an RF isolation transformer. The
oscillator output is already isolated from chassis ground, now that I
think of it. But the distribution amplifier outputs are not isolated.
Joe