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TWL: Conformal coating PC boards

J
jeff@pdaverticals.com
Mon, Mar 25, 2002 6:03 PM

Conformal coating has been a recent thread - be cautious about doing your
own conformal coating of electronics boards.

I don't remember clearly as it's been many years, but I seem to remember
that when we applied conformal coating in medical electronics assembly, we
masked some of the components before coating.

Does anyone know more about this?  Seems to be an item of general interest.

Jeff Patton
Perseverance

Conformal coating has been a recent thread - be cautious about doing your own conformal coating of electronics boards. I don't remember clearly as it's been many years, but I seem to remember that when we applied conformal coating in medical electronics assembly, we masked some of the components before coating. Does anyone know more about this? Seems to be an item of general interest. Jeff Patton Perseverance
M
mhluesse@erols.com
Mon, Mar 25, 2002 6:27 PM

Jeff

When applying conformal coatings it is imperative to mask any connector
contacts, switches or pins as well as any test points you will later need
access to.  We tend to see paralene as the preferred coating.  It is very low
viscosity, tough and coats well.  However, masking is not trivial in that the
low viscosity allows it to penetrate inside sockets very readily.

Mark

Jeff Patton wrote:

Conformal coating has been a recent thread - be cautious about doing your
own conformal coating of electronics boards.

I don't remember clearly as it's been many years, but I seem to remember
that when we applied conformal coating in medical electronics assembly, we
masked some of the components before coating.

Does anyone know more about this?  Seems to be an item of general interest.

Jeff Patton
Perseverance

Jeff When applying conformal coatings it is imperative to mask any connector contacts, switches or pins as well as any test points you will later need access to. We tend to see paralene as the preferred coating. It is very low viscosity, tough and coats well. However, masking is not trivial in that the low viscosity allows it to penetrate inside sockets very readily. Mark Jeff Patton wrote: > Conformal coating has been a recent thread - be cautious about doing your > own conformal coating of electronics boards. > > I don't remember clearly as it's been many years, but I seem to remember > that when we applied conformal coating in medical electronics assembly, we > masked some of the components before coating. > > Does anyone know more about this? Seems to be an item of general interest. > > Jeff Patton > Perseverance
E
elnav@uniserve.com
Wed, Mar 27, 2002 5:58 AM

At 10:03 AM 3/25/2002 -0800, Jeff Patton wrote:

I don't remember clearly as it's been many years, but I seem to remember
that when we applied conformal coating in medical electronics assembly, we
masked some of the components before coating.

Does anyone know more about this?  Seems to be an item of general interest.

REPLY

In one of my past careers I was the production manager for an electronics
firm and we used conformal  coatings.

Not all coatings  are the same.  Some are applied by dipping, others are
best sprayed on; and some you dip the whole assembly into.
When you have  edge connectors or plug in chip sets it is very important
to protect the  contact surfaces from  getting any conformal coating onto
them.
Which  now leaves the question of how do you protect them after assembly.
Very thin liquid types will  wick into  tiny cracks and  the  finger
contacts.  Avoid these if you have plug in connectors or sockets.
Be aware that most of the  urethane coatings render the boards unrepairable
in the event of  a component failure.
Such boards now become throwaways
Urethane coatings are the ones most often found in places like Radio Shack
and elecrtonic supply stores.

We also used a thick coating  made by Dow corning ( sorrry can't recall the
name - RTV ??? )  which was  a rubbery semi translucent  stuff.
You could actually  remove it with iosol and  then recoat the board after
replacing components.

For mil spec applications  we used a special  solution containing a
fungicide  - sometimes called tropicalization.

I'm not sure this is  something I would  attempt  to  do myself.
Conformal coatin an electronic device after it has been built requires a
lot of dis-assembly.

I would be more inclined to spray  liberally with  Corrosion Block and
repeat the treatment  once a year.

regards

Arild

At 10:03 AM 3/25/2002 -0800, Jeff Patton wrote: >I don't remember clearly as it's been many years, but I seem to remember >that when we applied conformal coating in medical electronics assembly, we >masked some of the components before coating. > >Does anyone know more about this? Seems to be an item of general interest. REPLY In one of my past careers I was the production manager for an electronics firm and we used conformal coatings. Not all coatings are the same. Some are applied by dipping, others are best sprayed on; and some you dip the whole assembly into. When you have edge connectors or plug in chip sets it is very important to protect the contact surfaces from getting any conformal coating onto them. Which now leaves the question of how do you protect them after assembly. Very thin liquid types will wick into tiny cracks and the finger contacts. Avoid these if you have plug in connectors or sockets. Be aware that most of the urethane coatings render the boards unrepairable in the event of a component failure. Such boards now become throwaways Urethane coatings are the ones most often found in places like Radio Shack and elecrtonic supply stores. We also used a thick coating made by Dow corning ( sorrry can't recall the name - RTV ??? ) which was a rubbery semi translucent stuff. You could actually remove it with iosol and then recoat the board after replacing components. For mil spec applications we used a special solution containing a fungicide - sometimes called tropicalization. I'm not sure this is something I would attempt to do myself. Conformal coatin an electronic device after it has been built requires a lot of dis-assembly. I would be more inclined to spray liberally with Corrosion Block and repeat the treatment once a year. regards Arild