Cruising America's Great Loop and other inland routes
View all threadsWorking with Epoxies Part III is just a continuation of part II
The easiest fiberglass that I have found to work with is 1 1/2oz Matt and 10oz
cloth. Alternate layers. Poor man's vacuum bagging can be done on large flat
surfaces for sandwich construction using polyethylene film, duct tape and a
shop vac. A word of caution about fiberglass. Although I am one of the lucky
ones and can swim in it without itching there is ample evidence to suggest
similar health problems to asbestos with inhalation of fiberglass. Even for
small work or cutting I use a full respirator if working with glass.
The best place that I have found to buy glass is Noah. If someone has a
cheaper source lets hear it.
For wood saturation. Many say don't thin epoxies for this work as you don't
get a good layer. This is all true if you use a fast epoxy. Fast epoxies tend
to trap solvents in the resin that later migrate and leave the work porous,
blushed or blistered. The 127/350 combination or the table top resins are so
slow that the solvents have enough time to evaporate pretty well before the
resin sets up. That is, in thin watery layers. I thin with denatured alcohol
or ethyl acetate for this work. You need only about 10-15% alcohol to thin to
a watery consistency. Some air movement over the work tends to aid greatly in
solvent removal. Epoxies raise the grain so plan on light sanding and
recoating when you are done.
If you are laminating woodwork, saturate the wood, let it cure, sand the
grain, then laminate. If you do not, the wood will absorb all the resin and
leave you with a weak joint.
A word about subsequent layers of resin. One of the best things about using
the 350 hardener or the table top resins is the absence of blush. They are
slow enough and blush resistant enough to just wipe down with some alcohol and
recoat with another layer of epoxy without sanding. The bottom layers will not
be fully cured for a couple of days. That gives plenty of time to work and the
next layer can bond chemically as well as mechanically.
Epoxy putties can be made using glass bead (easy to sand) Cabosil (tough thick
and hard to sand) Mica(smooth as silk and easy to sand) talc (cheap, adds
build, medium sanding) or any combination. I have used burnt rice hulls but
they are not available that I know of to the general public. Burnt rice hulls
and Mica make for butter smooth fairing compound that is bubble free.
The pilothouse on my boat was done in eastern white cedar (very light and
strong) saturated with epoxy then laminated and covered with epoxy glass. The
house was then faired with epoxy compounds and coated with one part Alkyd
Urethane paint. The exposed cedar was sanded to the grain the coated three
times with clear Cetrol.
A final word. Once you tackle a job of repair or building once using decent
epoxy and a little knowledge you will never be afraid of damage, cutting a
hole in something or repair again. You will install something and say to
yourself. "Well if I don't like it there I can always move it and repair the
hole in short order".
My boat can be seen at http://groups.msn.com/TrawlerMV/piouspuffin.msnw